Drawing Revisions

Keep Your Plans Up-to-Date

Builders should check this page periodically for new revisions.

Note: Some of these revisions may already be made on your plans, depending upon when your plan set was printed. The Revision Block on each page of your plans details revisions already reflected in your set of plans. For an example revision block and explanation of its use, download the Sonex Drawing System Description plans page (PDF).

Reporting Errors:
Please Contact Sonex Aircraft to notify us of any suspected drawing errors.

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Sonex Revision Log:
Date Drawing Rev Location Incorrect Correct
06/08/2023 SNX-G02 B Detail A and Installation Instructions O-Ring under nut on exterior of tank.

Install nut without O-Ring. Note: Existing Installations that have an O-Ring under the nut are acceptable if they are not leaking. If there is an exterior O-Ring installed and it leaks, remove the exterior O-Ring.

10/25/2021 SNX-WC01 NC (A-Model to B-Model Wing Conversion) Detail -06L Pilot holes on narrow flange have gap on wrong end

One pilot hole was move to move the gap. Parts made as previously depicted can still be used by adding a pilot hole in the gap. Download: SNX-WC01-06L_Rev_A.jpeg

01/10/2020 SNX-L07 B Details -07 and -08 Hole patterns for wheel pant attach plates
Added -08 plate for standard gear aircraft, Modified cut-out for -07 tri-gear plate. Download: SNX-L07-10_Hydraulic_Brake_Wheel_Pant_Bracket.jpg
03/22/2018 SNX-P30-BTM NC SNX-P40-41 Bend directions on right side of view.

All bends on right side of view should be opposite those shown on
Rev N/C of the drawing. Download the following file for correct bend directions. Download: SNX-P30-41_Bend_Revision.pdf

12/09/2015 SNX-P17 NC -- --

Drawing for Horizontal Split Cowling Added to plans set.

12/09/2015 SNX-P16 A -- --

Drawing Deleted from Plans set

12/09/2015 SNX-B03 M -- --

Drawing SNX-P16 deleted. Reference to installation guides SNX-B10 and SNX-B11 removed.
Drawing SNX-P17 (Horizontal Split Cowl) added.

11/14/2015 SNX-B03 L G02

SNX-G02_A_Fuel Tank Drawing G02, Fuel Tank, removed from plans set. G02 is now provided with the fuel tank. SNX-G02_A_Fuel Tank

10/19/2015 SNX-G01 D

Replaced -08 and -09 Fuel Tank Strap with -10 Fuel tank Strap, Qty. 4.
 Deleted -07 gascolator Mount brackets.
 Changed gascolator detail to show Usher-brand gascolator installation (Detail D-D).
 Added note about optional deletion of gascolator.
 Download: SNX-G01_E_Fuel_System_Install.pdf

10/19/2015 SNX-G01 D - -

Replaced -08 and -09 Fuel Tank Strap with -10 Fuel tank Strap, Qty. 4.
Deleted -07 gascolator Mount brackets.
Changed gascolator detail to show Usher-brand gascolator installation (Detail D-D).
Added note about optional deletion of gascolator.SNX-G01_E_Fuel_System_Install

10/14/2015 SNX-G02 A

Removed scratch-build detail. Removed pre-molded threaded fittings. Added Oops fitting installation details. Removed felt covering required for scratch-built aluminum tanks. Removed drawing from Sonex plans set. Drawing now included with each fuel tank. Download: SNX-G02_A_Fuel_Tank.pdf

06/25/2015 SNX-W21 B -01L/R Assemblies

Added -12 Aileron Drive Rib references for kit builders.

06/25/2015 SNX-W17 A -01R/L

Added note that Plans Builders must modify W16-06 Ribs, as always, to make root ribs and kit builders are supplied the root ribs pre-finished (W16-10 and W16-11).

06/25/2015 SNX-W16 C Detail -12

Created Detail -12 Aileron Drive Rib callout – Applies only to kit builders who were supplied pre-finished parts.

06/23/2015 SNX-F26 D

Added Machined Fuselage Splice Plates (parts -09R/L and -10R/L), to kits replacing parts -04R/L, -05R/L, -06R/L and -07R/L. Plans builders may still build those parts, or purchase the new -09R/L and -10R/L parts.

03/23/2015 SNX-F16 Part -02 Drawing is correct, Sonex-provided matched-hole part provided before 04/2015 may have extra holes.

DO NOT transfer the 2 pilot holes shown in the accompanying photograph to the forward fuselage verticals. These two holes in F16-02 are to be ignored. Transferring them may negatively impact your final wing-spar holes. Download: F16-02-Errant-Hole.jpg

02/04/2015 SNX-L03 D

Removed -04 and -05 tail wheel weldments (Discontinued parts). Removed -01 Tail Wheel Installation (Obsolete). Removed -27 Tailwheel Installation detail and incorporated it into -28
Tailwheel Installation detail.

02/03/2015 SNX-L03 D

Drawing Update – Tailwheel Upgrade

Removed -04 and -05 tail wheel weldments (Discontinued). Removed -01 Tail Wheel Installation (Obsolete), replaced by -28 Removed -27 4″ Tailwheel Installation and incorporated it into -28 Installation.

03/18/2014 SNX-W21 A -01L Assembly Clip attachment location shown too near to wing rib.

Shifted -09 Clips outboard so Kit Supplied Parts would match holes provided in the vertical channels. The space between the wing rib flange and the clip is 13/64″ [5.16mm]. Added “R” and “L” to Forward and Aft Vertical Channels to match supplied parts.

01/21/2014 SNX-C06 A -06 and -07 Assemblies CCP-42 Rivets on -07

CCP-44 Rivets on -07. Part dimensions reformatted for easier interpretation.

01/21/2014 SNX-W17 NC -01R/L

Changed Forward Root Rib Labels from SNX-W15-05 Forward Wing Rib to SNX-W15-08 (RH) and SNX-W15-09 (LH) Changed Aft Root Rib Labels from SNX-W16-06 Aft Wing Rib to SNX- W16-10 (RH) and SNX-W16-11 (LH)

01/21/2014 SNX-W16 B Details -10 and -11

Created Details -10 and -11 RH and LH Aft Root Rib Details (Use Full Size Patterns on SNX- W17)

01/21/2014 SNX-W15 C Details -08 and -09

Created Details -08 and -08 for RH and LH forward root ribs. (Note: This detail is also on SNX- W17-01R/-01L Root Rib Installations)

01/21/2014 SNX-T13 NC Detail -07 3/32″ Pilot Holes Typical 36 Places

3/32″ Pilot Holes Typical 41 Places

12/04/2013 SNX-B03 K SNX-B07

SNX-B07 Builder’s Guide removed from drawing tree. This is no longer supplied with the plans.

11/01/2013 SNX-T07 C Next Assembly Block Next Assembly for -04L and -04R listed as T02

Next Assembly for -04L and -04R listed is T06

10/21/2013 SNX-L06 B -02 and -04 Installation and Details -06 and – 17

Changes for new “Flat Sided” Nose Wheel Pant which eliminates the -17 Nose Pant Attach Bracket: -02 Tri-Gear Installation: Modified front view to show flat sides. -04 Wheel Pant Installation: Deleted -17 and associated hardware. Detail -06: Modified top view to show flat sides. Detail -17: Deleted Bracket Mount Detail. No Longer Required. Download: SNX-L06_04_Detail_F.jpg

10/15/2013 SNX-G01 C View E

Added AN819-4D Sleeve

09/09/2013 SNX-G01 B View E N816-4-4D

AN816-4D

09/09/2013 SNX-B03 J SNX-C10 thru -C12 SNX-C10, SNX-C11, and SNX-C12 do not exist

Removed SNX-C10, SNX-C11, and SNX-C12 Optional Sport Arcro Competition Mods from Drawing Tree.

09/09/2013 SNX-L03 C Details -20, -30, -27 and -28

Added -20 and -30 (4″ and 6″) Machined Tailwheel Assemblies and Added – 27 and -28 (4″ and 6″) Machined Tailwheel Installations.

04/01/2013 SNX-L07 NC Detail -08R/-08L Qty 3 AN-3 Bolts called out attaching hydraulic brake body to wheel pant mount plate

Qty 1 Clevis Pin (1/4″ diameter) replaces these 3 bolts. Qty 1EA MS20392-3C49 Clevis Pin, AN960-416 Washer, and MS24665-134 Cotter Pin. Locate hole in Brake Back Plate per hole in Main Brake Body, Wheel Pant Mount Plate, and Axle Tab. Download: SNX-L07_A_Optional_Hydaulic_Brake_Installation.pdf

02/19/2013 SNX-F12 C General Construction Order General Constructions steps 21 and 27 refer to a deleted fresh air vent.

Delete General Constructions steps 21 and 27 referring to fresh air vent. Download: SNX-F12D.pdf

12/02/2012 SNX-D01 A Section D-D

Add AN365-832A Nut, 5 Req’d on -02

08/24/2011 SNX-P22 A -09 and -10 Engine Mounts

Added -07 Additional Lower Cross Tube. See Service Bulletin SNX-SB-007: SNX-SB-007-TRI-3300_Motor_Mount_Change.pdf
Jabiru 3300 Tri Gear Motor Mount Tube Installation instruction sheet: Jab_3300_Mount_Tube_Installation.pdf

07/13/2011 SNX-L01 A Note: Do not allow cad plated tools or hardware to contact titanium gear legs.

Removed note.

07/11/2011 SNX-L03 B Detail -05

Drive plate thickness increased from .090 to .125″ for universal
application on Onex.

07/11/2011 SNX-L03 A Detail -05 Width of Caster Opening

3/4″ should be 13/16″. 1-1/2″ should be 1-5/8″

07/11/2011 SNX-L03 A -01 Tail Wheel Install AN4C-12A Bolt (Qty. 2) AB365-428 Nut (Qty. 2)

AN4-12 Bolt (Qty. 2), AN310-4 Castle Nut (Qty. 2) and MS24665-208 Cotter Pin (Qty. 2)

07/11/2011 SNX-L03 A Note: Do not allow cad plated tools or hardware to contact titanium gear legs.

Removed note

06/28/2011 SNX-L03 A -01 Tail Wheel Installation AN4C-12 Bolt and AN365-428 Nut

Replace with AN4-12 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 SNX-L01 NC -01 Standard Gear Installation AN4C-30 Bolt and AN365-428 Nut

Replace with AN4-30 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 SNX-L01 NC Detail A and -02 Tri Gear Installation AN4C-17 Bolt and AN365-428 Nut

Replace with AN4-17 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

05/11/2011 SNX-F22 A Detail -03 Missing the dimension from left edge of part to the first of 8 holes.

Added 2-27/32″ dimension.

03/24/2011 SNX-B03 H SNX-T14 SNX-T14 Optional Tail Tip Installation

SNX-T14 Tail Tip Installation

03/24/2011 SNX-T14 NC Detail A

Install CCP-42 rivets to secure tail tips

03/24/2011 SNX-T08 NC Next Assembly Block Next Assembly for -01 was SNX-T01

Next Assembly for -01 should be SNX-T14

03/24/2011 SNX-T08 NC -01 Installing rivets through skins and T10-04 tip ribs.

Rivets through tip ribs not installed at this time. Rivets are installed on SNX-T14.

03/24/2011 SNX-T02 B Next Assembly Block Next Assembly has no entry

Next Assembly should be SNX-T14

03/24/2011 SNX-T02 B -02 Installing rivets through skins and T04-05 tip ribs.

Rivets through tip ribs not installed at this time. Rivets are installed on SNX-T14.

03/24/2011 SNX-T02 ** B Section B-B

Trim Tab not required if Dial-A-Speed trim (AeroConversions Trim System) is installed.

03/24/2011 SNX-T01 A -01 and -03 Fiberglass tips not depicted

Added fiberglass tips

03/23/2011 SNX-E01 A

Revised schematic to eliminate wiring for specific equipment. Added panel size and depth details to aide panel planning. Download new drawing: SNX-E01B.pdf

03/02/2011 SNX-W21 NC -12 Bushings “Epoxy Prime”

“Lubricate with White Lithium Grease”

03/02/2011 SNX-W21 NC -11 Bellcrank Hole Diameter missing

3/16″ diameter holes, 3 places.

03/02/2011 SNX-W21 NC -10 Bellcrank Assembly

Added note to tighten nut to lock bushings against bellcrank.

02/17/2011 SNX-T03 NC -05 Assembly SNX-T06-03 incorrectly depicted with solid line on rear view

SNX-T06-03 correctly depicted with hidden line on rear view

02/15/2011 SNX-F02 A Construction Order

Added Step 16, “Drill 1/4″ through Rear Spar Carry Through Assembly”

02/04/2011 SNX-F03 B Details -02, -03, -05L, -05R, and -01 Assembly 1/4″ Diameter Holes

3/16″ Diameter Holes

01/10/2011 SNX-C07 NC View A-A, View C-C, and Construction Order Callout for SNX-F10-02 Angle

Callout for SNX-C06-05 Angle

01/10/2011 SNX-C07 NC -02 Assembly Callout for SNX-F10-02 Angle

Callout for SNX-C06-05 Angle

01/10/2011 SNX-C06 NC Section H-H

Corrected Quantity of hardware needed from 8 to 6, and from 16 to 12.

01/10/2011 SNX-C06 NC -06 Angle Make from SNX-Z02-03

Make from 1/8″x1″ 6061-T6 Aluminum Angle Extrusion

01/10/2011 SNX-C06 NC Detail H-H -11 Control Pushrod Cover Reference

-08 Control Pushrod Cover Reference

09/14/2010 SNX-F24 NC Detail -01

Increase size of note to keep cross tie box square, not twisted.

09/14/2010 SNX-F21 B Section P-P

Added dimensions to locate SNX-F23-09 at 16-9/32″ for lowered seat option.

09/14/2010 SNX-F21 B Section N-N

Added dimensions to locate SNX-F23-11 at 8-7/8″ for lowered seat option.

09/14/2010 SNX-F21 B Detail -01

Added note to rivet lower skin only after wings and tail are rigged.

09/14/2010 SNX-F20 NC Detail -05

Lengthened lower flange from 21/32″ to 25/32″ to provide more leeway during installation.

09/14/2010 SNX-F19 NC Detail C Drawing Correction

Removed depiction of 2 screws installed on later assembly.

09/14/2010 SNX-F16 D Detail -03

Added note about additional fasteners added to assembly depending on gear configuration. Reference SNX-F01.

09/14/2010 SNX-F15 NC Detail -13

Vent Door Latch Deleted.

09/14/2010 SNX-F14 D Detail -13R End view incorrect

Moved end view from LH side to RH side

09/14/2010 SNX-F13 A -02R and -02L

Clarified slots are in -02L ONLY

09/14/2010 SNX-F13 A Details -01, -07, Detail A

Deleted -07 Vent Door, Detail A, and Vent depiction in Detail -01

01/28/2010 SNX-W03 D Detail -03 Hinge Half Detail -03 Hinge Half

Should be: Detail -02 Hinge Half

12/18/2009 SNX-F25 D -01L and -01R

Use CCP-46 rivets instead of CCC-46 rivets to attach F26-08 Rudder Stop
Plates.

12/04/2009 SNX-C09 A

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C09_OptionalCenterControls_A.pdf Replaced C09-11 Flap and Brake Mount with CO9-19 Flap and Brake Mount and C09-10 Support Angle with C09-20 Support Angle
Note: C09-11 is still acceptable installed per Rev N/C.

12/04/2009 SNX-C08 A

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C08_OptionalCenterControls_A.pdfReplaced C09-11 Flap and Brake Mount with CO9-19 Flap and Brake Mount and C09-10 Support Angle with C09-20 Support Angle
Note: C09-11 is still acceptable installed per Rev N/C.

12/04/2009 SNX-C08

Sport Trainer (ST) Modification for your Dual-Stick Equipped Sonex or Waiex:
SNX-C08_OptionalCenterControls_A.pdf
SNX-C09_OptionalCenterDetails_A.pdf
General Warning: (2.12.07) Do not install the ST modifications until the wing is installed in the wing spar box.

10/02/2009 SNX-P30 A Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

10/02/2009 SNX-P20 B Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

10/02/2009 SNX-P10 A Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

09/28/2009 SNX-F13 NC Detail -01 Missing dimension for upper, forward-most 11/64″ dia. hole

Missing dimension is 11/16″

09/03/2009 SNX-G01 B -05 Tank Assembly 1/4″ Pipe Thread Brass Close Union (Automotive)

AN911-2D Nipple

09/03/2009 SNX-T09 NC Section A-A Main Spar Forward Strap incorrectly labeled “SNX-T12-01”

SNX-T12-02 Main Spar Forward Strap

07/15/2009 SNX-F03 A -02 Channel

Added 1-3/4″ hole location for drop seat option.

07/15/2009 SNX-F02 NC Section E-E

Added note to pilot drill wing mounting holes from 1/4″ to 3/8″ Dia. using
3/8″ piloted drill bit with dulled 1/4″ pilot.
Added note that three center holes in spars are tooling holes and will have
NO hardware installed when aircraft is complete.

07/14/2009 SNX-C06 NC Detail -06 Make from SNX-Z02-03 Angle Stock

Make from 1″ x 1″ x 1/8″ 6061-T6 extrusion.Note: the depiction is correct but the material call-out is incorrect.

02/25/2009 SNX-T07 B Detail -05 Trim Tab MS20257P1 Hinge

MS20257P3 Hinge

02/16/2009 SNX-C02 E -04 Push Rod Assembly

Note: An Aurora MW-5 Rod End Bearing with a 3/16″ I.D. x 5/16″ O.D. x 3/8″ Long Sintered Bronze Bushing (SYMMCO # SS-610-6 or equal) to bush down to 3/16″ inside diameter may be substituted for the MW-3M-16

02/06/2009 SNX-F17 NC Detail -02

Drawing is correct. Adjust flutes in firewall as needed to install Southco fasteners. See photo: Southcos-Installed.jpg

01/06/2009 SNX-W25 NC Detail of Aileron Balancing Delete this Detail

Balance Sport Acro Aileron with 1/2 of the supplied Counterweight (Sonex P/N SNX-W04-08). All flight testing has been conducted using the same counterweight as the standard Sonex Aileron.

11/12/2008 SNX-C09 NC

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C09_OptionalCenterDetails_NC.pdf General Warning: Do not install the ST modifications until the wing is installed in the wing spar box.

11/12/2008 SNX-C08 NC

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C08_OptionalCenterControls_NC.pdf General Warning: Do not install the ST modifications until the wing is installed in the wing spar box.

11/12/2008 SNX-C07 NC

Lowered Seat Modification Drawing Created: SNX-C07-LowSeat-LowCabin.pdf

11/12/2008 SNX-C06 NC

Lowered Seat Modification Drawing Created: SNX-C06-LowSeat.pdf

11/12/2008 SNX-B03 G Drawings SNX-C06, SNX-C07, SNX-C08, SNX-C09, SNX-W24, SNX-W25, SNX-W26, SNX-W27.

Updated Drawing Tree to show Lowered Seat Modification, Sport Trainer (ST) Modification, and Sport Acro Modification.

11/12/2008 SNX-W24, 25, 26, 27 NC

Optional Sport Acro Aileron Installation: If not included in your plans, these drawings are available upon request: tech@sonexaircraft.com

11/01/2008 SNX-C06

Lowered Seat Modification for Dual-Stick Sonex:
These drawings detail the optional lowered seat installation. These drawing have been included in all complete plans sets since November 2008.
SNX-C06-LowSeat.pdf
SNX-C07-LowSeat-LowCabin.pdf

08/12/2008 SNX-W08 C Details A and E 2 rivets securing SNX-W11-06 not identified

Replaced rivets with bolts and screws as shown on linked files: SNXW08c-Detail-A.jpg; SNXW08c-Detail-E.jpg

06/26/2008 SNX-F23 B -09 Assembly and -11 Assembly 1″OD x 7/8 ID Plastic Bushing

1-1/8″ OD x 7/8″ ID Plastic Bushing (Heyco 2163 or equivalent)

06/26/2008 SNX-F23 B -10 Channel and -12 Channel 1″ diameter hole

1-1/8″ Diameter hole

10/31/2007 SNX-B03 NC SNX-B10 and SNX-B11 drawings.

Remove from Drawing Tree. These documents are supplemental manuals, not included in the Sonex plans, that ship with your AeroVee or Jabiru engine purchase from Sonex Aircraft, LLC.

10/10/2007 SNX-B10 D Oil Cooler Installation, pages 3, 4, and 12 Leave Blank

Jabiru Engines with hydraulic lifters must use an AeroClassic 800075 Oil Cooler to avoid interference with the exhaust system.

10/04/2007 SNX-W13 NC -02R/L Drawing Error only- Bottom View is not properly depicted

All dimensions are correct. Bottom view should show sides extending beyond the bottom flange.

10/04/2007 SNX-W10 B Detail B 2nd hole down on LH Side not dimensioned (appears to be 5/8″)

Locate 2nd hole down (fuselage attach hole) is 37/64″ [14.58mm] from the left edge.

10/04/2007 SNX-P13 C Detail -13 Hinge Half 4 1/2″ Long

3 1/2″ Long

10/04/2007 SNX-L02 NC Detail -08

Bushing SNX-L02-08 Supplied in kits may be 1/4″ too long. Trim bushing to fit.

03/28/2007 SNX-L02 NC -08 Axle Bushing Some kit-supplied bushings are 4.5″ long.

Trim bushing to 4.25″ long.

02/12/2007 SNX-G02 NC General Notes

Add Note: Rotationally Molded Tank Standard. Aluminum tank option shown

02/12/2007 SNX-G01** B Detail -08 and -09 Straps

Note: Straps may be substituted with 3/4″ wide x 0.125″ thick 6061-T6 Aluminum. Note: SNX-G01-10 universal Fuel Tank Straps now provided with kits.

02/12/2007 SNX-F21 B Detail D Cherry CCP-42 Blind Rivets 8 req’d on -01

Cherry CCP-44 Blind Rivets 8 req’d on -01

02/12/2007 SNX-F21 B Section K-K Locate per Pilot Holes in Bulkhead

Locate per Pilot Holes in the lower angle

02/12/2007 SNX-F11 B Detail S Callout for AN470AD-4-5 IS NOT AN ERROR

Install Rivet so Factory Head is in the cockpit. Rivet is driven into the c’sink inside the spar box.

02/12/2007 SNX-F10 A Detail -03 (SNX-SB-003) Make from SNX-Z02-03 Angle Stock

Make from 1″x1″x1/8″ thick 6061-T6 Angle

02/12/2007 SNX-D01 C Detail R

CANOPY LOCK PIN IS OF CRITICAL IMPORTANCE! This Lock Pin MUST be installed for all flights.

02/12/2007 SNX-C02 E -04 Push Rod Assembly Compression Spring, 2 Required on -04

Assigned Part Number SNX-C02-10 to this Spring

02/12/2007 SNX-C01 B -01 Installation Flap Drive Pivot Blocks installed with AN4 Bolts

Install Flap Drive Pivot Blocks with AN3 Bolts and associated hardware.

02/12/2007 SNX-W23 NC View of Bottom of RH Wing 3/8″ O.D. x 1/4″ I.D. x 66″ [168mm] Long Tygon Tubing

3/8″ O.D. x 1/4″ I.D. x 66″ [1677mm] Long Tygon Tubing

02/12/2007 SNX-W16 A Detail -07, -08

Replace Gusset Stock Blanks with laser-cut blanks SNX-W16-07 and SNX-W16-08

02/12/2007 SNX-W15 B Details -01, -02, -03, -04, -06

Kit Builders Modify -06 view to use laser-cut Gusset Stock SNX-W15-08 on top and bottom.

02/12/2007 SNX-W15 B Detail -08, -09

Replace Gusset Stock Blank Size w/Laser-Cut Gusset Stock SNX-W15-08

02/12/2007 SNX-W11 A -01 Lower Angle

Add Overall Dimension of 23 5/32″

02/12/2007 SNX-W08 B Detail E AN3-7A Bolt…Install from Forward Side

AN3-7A Bolt…Install from Aft Side. See linked file: SNXW08c-Detail-E.jpg

02/12/2007 SNX-W07 A -01R/L

Add Note: Drill holes in leading edges for CCC-42 with a #32 Drill then dimple

02/12/2007 SNX-W07 A -01R/L

Add Note: Building a flat wing is critical in this procedure. Ref the Wing Squaring/Skinning Instructions Located on our Instruction Sheets Page

02/12/2007 SNX-T14 NC General Note

Remove Optional from Title Block and all notes

02/12/2007 SNX-T12 NC Detail -01 3/32″ Pilot Holes Typical 40 places

3/32″ Pilot Holes Typical 38 places

02/12/2007 SNX-T10 NC Detail -04 Tib Rib

If fiberglass tail tips are installed, remove the tab on the leading edge before installing.

02/12/2007 SNX-T04 NC Detail -05 Tip Rib

If fiberglass tail tips are installed, remove the tab on the leading edge before installing.

02/12/2007 SNX-T02 B Section E-E 9 Spaces @ 1 1/16″ [25.3 mm]

9 Spaces @ 1 1/16″ [27.0 mm] Center to Center Spacing

02/12/2007 SNX-P32 NC -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P31 A -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P30 A Detail A Automotive Shock Absorber NAPA #650-1151

ACV-P01-19 Rubber Shock Mounts

02/12/2007 SNX-P22 NC -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P21 B -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P20 A Detail A “…Engine Mount Cushion Set Supplied with Jabiru Engine”

“…ACV-J01-10 Shock Mounts for Jabiru Engine”

02/12/2007 SNX-P16 A Detail -02

Delete -02 Cowling w/bumps, replace with -03 Universal Cowling

02/12/2007 SNX-P12 B -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P11 B -01 Motor Mount Installation AN960-4 Washer 8 Required on -01

AN960-416 Washer 8 Required on -01

02/12/2007 SNX-P10 A Detail A “…Engine Mount Cushion Set Supplied with Jabiru Engine”

“…ACV-J01-10 Shock Mounts for Jabiru Engine”

02/12/2007 SNX-L02 NC -01 Installation Helical Compression Spring, 1 Required on -01

Assigned Part Number SNX-L02-12 to this Spring

02/12/2007 SNX-L01 NC -05 Axle Do not drill 5/32″ Cotter Pin Hole located 1 1/8″ from end

Drill this 5/32″ Hole and locate once wheel and brake assembly are installed

12/06/2004 SNX-G01 B -05 Tank Install 1/8″ Felt Strips

Note: Felt Strips optional with Sonex RM (plastic) fuel tank.

12/06/2004 SNX-F25 NC Detail P SNX-F26-05R, -05L

SNX-F26-07R, -07L

12/06/2004 SNX-F23 A Detail -12 Aft Support Channel -12 Support Angle

-13 Support Angle

12/06/2004 SNX-F11 B View N-N F16-12 Aft Clip

F17-12 Aft Clip

12/06/2004 SNX-D02 C Detail -20

Swedged Canopy Cable available from Sonex Aircraft, LLC

12/06/2004 SNX-B10 NC Page 13 Do not cut Baffles for 2200 per these dimensions

Cut Baffles leaving 1″ extra material. Trim as required to fit.

12/06/2004 SNX-B10 NC Page 10

Added use of Locktite 243 to Step #2

12/06/2004 SNX-B10 NC Page 4 “Jegs” 799-610020 Qty 3

799-610020 Qty 4

12/06/2004 SNX-B10 NC Page 4 “Wicks” AN816-6D Qty 4

AN816-6D Qty 3

12/06/2004 SNX-B10 NC Page 4 “Wicks”

Add AN816-6-2D Qty 1

12/06/2004 SNX-B10 NC Page 4 “Wicks” MS20822-6D

MS20822-6-6D

12/06/2004 SNX-B10 NC Page 3 “Cockpit Controls”

Add Rod End for Throttle Cable

12/06/2004 SNX-B10 NC Page 3 “Fuel System Installation”

Add AN816-6-2D Qty 1

12/06/2004 SNX-B10 NC Page 3 “Fuel System Installation” AN816-6D Qty 2

AN816-6D Qty 1

12/06/2004 SNX-B10 NC Page 3 “Oil Cooler Installation” 799-613160 Qty 2

799-613160 Qty 1

12/06/2004 SNX-B10 NC Page 3 “Oil Cooler Installation” 799-610020 Qty 2

799-610020 Qty 3

12/06/2004 SNX-B10 NC Page 3 “Oil Cooler Installation” MS20822-6D

MS20822-6-6D

12/06/2004 SNX-W12 C -02R/L, -03R/L

Add note for kit builders: Pilot holes for rib attach points must be drilled accurately. Use a formed rib as a pattern.

12/06/2004 SNX-Z01 A -03 Angle usage table SNX-F10 Qty 40″

Delete call out for SNX-F10 Qty 40″

12/06/2004 SNX-W23 NC Detail -04

Premade Pitot-static assembly available as an alternative from Aircraft Spruce, P/N 15144.

12/06/2004 SNX-W12 C Details D and G AN3-7, 2 places

AN3-7A, 2 places

12/06/2004 SNX-W12 C -02R/L, -03R/L

Add note for kit builders: Pilot holes for rib attach points must be drilled accurately. Use a formed rib as a pattern.

12/06/2004 SNX-W05 NC -01R/L 4 pilot holes on one W06-02 Rib Installation

4 Pilot holes should be shown as 4 rivets installed

12/06/2004 SNX-W02 NC Detail F File/Sand Thrust Bearing Thickness as required

File/Sand Flanged Bearing length as required.

12/06/2004 SNX-L01** NC -09 Assembly

Note: Optional Machined Brake Drum: ACV-W01-10 may be substituted for the Azusa Brake Drum.

12/10/2003 SNX-P20 Detail -04 Fin Installation

Add Fin to 3300 Tri-Gear Wheel Pant per this drawing: SNXP20b.pdf
Add AN310-3, 1 Req’d

12/01/2003 SNX-F27 B -09 Fairlead Assembly -07 Fairlead Mount Weldment

-10 Fairlead Mount Block

12/01/2003 SNX-F23 NC -08 Fitting

Add 1/2″ to Tab on fitting to allow for easier Seat Belt attach.

12/01/2003 SNX-F14 C -13R/-13L 7 Spaces @ 15/16″

5 Spaces @ 15/16″

12/01/2003 SNX-F14 C -08R/L Incorrect Side View

Extend side view to match front view

12/01/2003 SNX-F13 NC -03 R/L

Add 3/16″ Hole Call-out to side view

12/01/2003 SNX-F01 A Detail B Drill, Countersink: CCP-44

Dril, Countersink: CCC-44

12/01/2003 SNX-E01 NC Rev A Drawing Released

Current Stratomaster and Optional Lighting Wiring Diagram.
Download new drawing: SNX-E01a.pdf (Link expired in-favor of SNX-E01B.pdf).

12/01/2003 SNX-E01 NC Electrial Wiring Diagram 4 gauge wire routed from starter to relay

20 gauge wire

12/01/2003 SNX-E01 NC Electrial Wiring Diagram 8 gauge wire routed from Main Bus to Alternator

Route 8 gauge from Alternator directly to Battery

12/01/2003 SNX-D02 B Detail -03 55 1/8″ Long

56 7/8″ Long

12/01/2003 SNX-D01 B -01 Canopy Install

Add Machine Screw option to attaching side rails

12/01/2003 SNX-C05 C -01 Dual Stick Assembly AN3-14 Bolt 2 Req’d

AN3-5 Bolt 2 Req’d

12/01/2003 SNX-C02 D -03R/-03L

Add length as req’d to reach rudder horn.

12/01/2003 SNX-B04 A TAIL VIEW

Option: Add Rudder Trim Tab- VW Lower RH 1.5″Wx6″ L
Option: Jabiru Lower LH 1.5″W x 6″L. Bend tab out as req’d

12/01/2003 SNX-W12 B -02R/L, -03R/L SNX-Z01-01

SNX-Z01-02

12/01/2003 SNX-T13 NC Rudder Skin Solid Line on main (Left Side) View

Dashed (Phantom) Line on Main (Left Side) View

12/01/2003 SNX-P31 NC -01 Motor Mount Installation

Remove Material from F15-02R/L to clear motor mount.

12/01/2003 SNX-P21 A -01 Motor Mount Installation

Remove Material from F15-02R/L to clear motor mount.

12/01/2003 SNX-P20 A -01 and -02 installations Earl’s Cooler 21903

B&M Cooler 130-70265 (www.jegs.com)

12/01/2003 SNX-P11 A -01 Motor Mount Installation

Remove Material from F15-02R/L to clear motor mount.

12/01/2003 SNX-P01 NC Engine Package Weights 131 Jab 2200, 161 Jab 3300

140 Jab 2200, 170 Jab 3300

12/01/2003 SNX-L04 A Detail E

Optional: Replace AN525-416R28 with AN4-16A Bolts.

11/21/2003 SNX-G01 A -05 Tank Assembly, View A-A, Fuel System Schematic

Revised to show Electronic Fuel Level Probe (Sight gauge shown as optional).

12/02/2002 SNX-F21 B Section K-K F22-02 Bulkhead

F23-02 Bulkhead

12/02/2002 SNX-F16 C Detail -02

Top View doesn’t show 1/4″ x 1″ cutout

12/02/2002 SNX-F16 C Detail -02

3/16″ Dimension Line is shifted to the right.

12/02/2002 SNX-F10 NC Detail -19 AN3-10A Bolts

AN3-7A Bolts

12/02/2002 SNX-D01 A -04 hook rail assy

Add AN365-832A Nut, 2 Req’d on -04

12/02/2002 SNX-W03 D Assembly -03 Rib Call-out W04-02 and W04-03 are Reversed
12/02/2002 SNX-W03 D Detail -01R, -01L Center Rib Call-out, W04-03 and W04-02 are Reversed
12/02/2002 SNX-T06 Detail -02 CCP-42 Flush Blind Rivets 14 req’d and 17 req’d

CCP-42 Blind Rivets 14 req’d and 17 req’d

12/02/2002 SNX-P31 NC Detail -01 Isometric shows cross-tubes to lower mounts

3-View shows cross-tubes to upper mounts. This is correct.

10/29/2001 SNX-L03 NC -01 Tail Wheel MS20392-3C9 and MS20392-3C11 Clevis Pins

Replaced with AN23-10 and AN23-11 Clevis Bolt and AN310-3 Castle Nuts.

10/26/2001 SNX-L03 Detail -01 Rudder Horn/Push Rod MS20392-3C9 Clevis Pin , 1 Req’d

AN23-12 Clevis Bolt, 1 Req’d
Add AN310-3, 1 Req’d

10/26/2001 SNX-L03 Detail -01 Caster/Push Rod MS20392-3C9 Clevis Pin , 1 Req’d

AN23-10 Clevis Bolt, 1 Req’d
Add AN310-3 , 1 Req’d

06/10/2001 SNX-G01** NC -03 and -04 Fuel Tank Straps -03 and -04 Fuel Tank Straps

Made fuel straps two pieces. Deleted part numbers -03 and -04 and replaced with -08 (Qty 2) and -09 (Qty 2). Note: SNX-G01-10 universal Fuel Tank Straps now provided with kits.

06/10/2001 SNX-D02 A -04 and -06 Canopy Bows Make from Square Tubing

Make from Round Tubing

06/08/2001 SNX-C03 B Detail -05 3/4″D x 0.035″ Wall 4130 12 3/4″ Long

3/4″D x 0.035″ Wall 4130 14 3/8″ Long

06/08/2001 SNX-B06 NC Page 30 Maneuvering Speed: 136 MPH

Maneuvering Speed (Va): 125 MPH

06/08/2001 SNX-W13 NC Detail -02R 5/8″ [15.58 mm]

5/8″ [15.88 mm]

06/08/2001 SNX-T02 NC Section E-E CCP-42 50 req’d

CCP-42 52 req’d

06/08/2001 SNX-F26 A,B -03R/-03L Right Hand Lower Longeron (shown)

Left Hand Lower Longeron (shown on Bottom View)
Right Hand Lower Longeron (shown on Side View)

03/31/2000 SNX-F03 NC -01 Assembly AN3-10A Bolts

AN3-7A Bolts

07/12/1999 SNX-F17 NC Detail -03 “B” Distances in Coordinate Table

Add 1-3/4″ (44.5mm) to each “B” dimension.

05/27/1999 SNX-F22 NC Detail -06 3 spaces at 1″ CTC

3 spaces at 5/8″ CTC

Table best viewed in landscape orientation on small mobile devices.
Sonex-B Revision Log:
Date Drawing Rev Location Incorrect Correct
02/29/2024 SNB-G01 E -05 Tank Assembly and -01 Installation Depiction --

Removed FT-90 Fuel Flow Sensor Installation Depiction. If used, Fuel Flow Sensors must be located and installed per sensor manufacturers’ recommendations.

Removed AN915-6 Elbows (Qty. 2). Added 1/4″ NPT 45º Brass Coupler (Qty. 1), 1/4″ NPT Male Straight Coupler (Qty. 1), and AN816-6D Nipple (Qty. 1).

Changed AN818-6 and AN819-6 Steel Fittings to AN818-6D and AN819-6D Aluminum Fittings. AN part numbers in this assembly may be substituted with part numbers shown in Detail D or equivalent aluminum fittings.

Download: B-Model-G01-RevF-Details-022924.pdf

08/15/2023 SNB-C01 D -- --

Added Dual Stick Installation Detail and Universal Seat Installation Parts:

– Added Detail P
– Added Detail Q
– Detail C: Replaced SNB-F16-06L & R with SNB-F16-15L & R
– Detail L: Corrected Bolt Specification from AN3-10 to AN3-11; Added Note to use AN3-10 for Dual Stick Installations

08/15/2023 SNB-C03 C -01 and -09 --

Added Dual Stick Installation Dimensions to -01 Main Aileron Pushrod Assembly and -09 Main Aileron Pushrod.

08/15/2023 SNB-C04 D -- --

Added all Dual Stick Installation details: SNX-C04-03; SNX-C04-08; SNB-C04-20; SNB-C04-26; -19 Dual Stick Assy.

Changed scale of drawing from 1/2 & Noted to 1:3 & Noted.

Next Assembly Block:
Added SNB-C04-19 Dual Stick Assembly.

08/15/2023 SNB-F01 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Updated Section F-F to depict new installation.
– Updated Section E-E with additional rivet installations to be made after SNB-F02 wing rigging.
– Added Views J-J and K-K.
– Added Section L-L.

08/15/2023 SNB-F08 D -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F08-04 Seat Pan
– Added SNB-F08-12, SNB-F08-13, and SNB-F08-14 Seat Pan Components
– Added SNB-F08-15, SNB-F08-16, and SNB-F08-17 Hinges
– Added SNB-F08-18 and SNB-F08-19 Hinge Pins
– Updated -01 for new seat pan installation
– Added View D-D
– Updated Detail A

08/15/2023 SNB-F09 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Removed SNB-F16-11L and SNB-F16-11R
– Removed SNB-F16-06L and SNB-F16-06R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-23L and SNB-F10-23R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Added Views J-J and K-K
– Views B-B, D-D, G-G, H-H: Removed Installation of Rivets until After Wing Rigging is complete (see SNB-F01)

08/15/2023 SNB-F10 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-18
– Added SNB-F10-19
– Added SNB-F10-23L and SNB-F10-23R

08/15/2023 SNB-F16 C -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F16-16L and SNB-F16-06R
– Removed SNB-F16-11L and SNB-F16-11R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Updated hole pattern in depiction of -01 to match current production part.
– Updated depiction of -03 to match all new parts.
– Added 37 pilot holes to top face of SNB-F16-02.

08/15/2023 SNB-L04 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Updated Views A-A, C-C, and E-E to depict new parts.

05/08/2023 SNB-L02 NC See “Correct” Column --

Part Number Corrections – PARTS DID NOT CHANGE
Detail -03: Should be Part SNX-L02-03
Detail -04: Should be Part SNX-L02-04
Section B-B: SNB-L02-04 call-out should be SNX-L02-04.
-01 Assembly: SNB-L02-03 call-out should be SNX-L02-03.
General Construction Order: SNB-L02-03 should be SNX-L02-03. SNB-L02-04 should be SNX-L02-04.

04/27/2023 SNB-F11 D Detail D Two flush screws depicted as bolts

Depiction revised

04/20/2023 SNB-F08 C Detail A Call-out for View D-D

Deleted call-out or View D-D. View not required.

12/19/2022 SNB-F18 D View D-D --

SNB-C05-11 Flap Actuators supplied with kits beginning 2022:
Changed from SNB-F18-03L/R flap actuator mounts to SNB-F18-04L/R actuator mounts for use with SNB-C05-11 Flap Actuators.
Eliminated View E-E, Detail F, and Detail G.
Download: SNB-F18_E_Tail_Cone_Assembly.pdf

12/19/2022 SNB-C05 A SNB-C04-09 --

SNB-C05-11 Flap Actuators supplied with kits beginning 2022: Changed SNB-C04-09 Flap Drive Tube to SNB-C04-11 Flap Drive Tube in all kits using SNB-C05-11 Flap Actuator.
Download: SNB-C05_B_Flap_System_Details.pdf

12/19/2022 SNB-C04 C SNB-C04-09, Next Assembly Block --

SNB-C05-11 Flap Actuators supplied with kits beginning 2022:
Changed SNB-C04-09 Flap Drive Tube to SNB-C04-11 Flap Drive Tube for use with SNB-C05-11 Flap Actuator.
Next Assembly Block: Added SNB-C04-11 Flap Drive Tube.

12/19/2022 SNB-C01 C -01 Assembly, Detail G, General Rigging Order --

SNB-C05-11 Flap Actuators supplied with kits beginning 2022: SNB-C05-10 Flap Actuator Replaced with SNB-C05-11 Flap Actuator. SNB-C04-09 Flap Tube Replaced with SNB-C04-11 Flap Tube. SNB-F18-03L/R Flap Actuator Brackets Replaced with SNB-F18-04L/R Flap Actuator Brackets. AN4-11 bolt (actuator mount to actuator brackets) replaced by AN4-14 bolt.
Download: SNB-C01_D_Controls_Instl.pdf

11/30/2022 SNB-F08 B Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F09 NC Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F06 B Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-B03 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F05 Drawing Deleted -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-L04 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F16 B -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F11 C -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 SNB-F01 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit. Moved SNB-F05 side panel install to this page, was on F05.

10/29/2022 SNB-G01 D Detail C and Preparation Instructions O-Ring under nut on exterior of tank. Seasoning the tank with fuel before tightening tank straps.

Install nut without O-Ring (Note: Existing Installations that have an )-Ring under the nut are acceptable if they are not leaking. If there is an exterior O-Ring installed and it leaks, remove the exterior O-Ring.
Removed the need to season fuel tanks with fuel prior to tightening fuel tank straps.

10/07/2022 SNB-F08 A -02 Seat Back Assembly --

Part SNB-F08-03 was narrowed by 1-1/8” on each side to ease installation. Hinge -08 unchanged. Hinge centered on Seat Back regardless of seat back’s width. Download B-Model-02_Seat_Back_Assembly.jpg

01/27/2022 SNB-W05 B Assemblies -01R/-01L CCP-41 Rivets (qQty. 66) for hinge

CCP-42 Rivets (Qty. 66)

01/20/2022 SNB-F08 NC Detail -05, -06 and -07 --

Added quantities required: -05, 2 required; -06, 2 required; -07, 4 required.

01/20/2022 SNB-F08 NC Detail -02 Lower Hinge call-out SNB-F08-06 Hinge 2

SNB-F08-05 Hinge 1

11/11/2021 SNB-G01 C “Preparing and Installing the Tank” Eliminated seasoning the tank.

Revised installation procedure to tighten fuel tank straps only after the tank has been exposed to fuel, installed in the fuselage, for at least 6 weeks. Download: SNB-G01_D_Fuel_System_Install.pdf

10/14/2021 SNB-D01 A Canopy Lock Pin Installation Previous detail lacked fore/aft position of hole on upper longeron

Added fore/aft position of hole on upper longeron. Identified expanded detail as View F-F. Download: B-Model_Canopy_Lock_Pin_Drilling_and_Installation.jpg

09/27/2021 SNB-W06 B Detail -06R/L Pilot hole spacing on end of hinge

Deleted specific hole dimensioning. All pilot holes are spaced per Detail B.

09/27/2021 SNB-W05 A -02 Hinge, -01R/L Assembly Rivet Pilot Holes

Removed pilot holes from -02 hinge; Deleted Detail B (Hinge Pilot hole locations), Corrected incorrect rivet position depiction on -01R/L Flap Assembly.

09/10/2021 SNB-G01 B “Preparing and Installing the Fuel Tank” Removed Seasoning the tank OUTSIDE the airframe.

See new procedure on updated drawing: Download SNB-G01_C_Fuel_System_Install.pdf

09/10/2021 SNB-W06 A -05R/L Drive Rib CCC-34 rivet call-out for Nutplate

SSC-34 Rivet

08/19/2021 SNB-P30 NC Detail SNB-P30-39, Top View of Aft Fence Assembly Bend Directions

Bend Directions should be opposite callouts for Right Aft Fence Baffle

08/17/2021 SNB-C01 B -01, View G, General Construction Order SNB-F18-02R/L Actuator Mount Brackets

Removed references to SNB-F18-02R/L brackets which have been replaced by SNB-F18-03R/L brackets.

07/01/2021 SNB-F13 A Part -01, Parts -02R/L Updated drawing for Pre-machined Upper Longerons

Part -01: Added pilot holes for gussets and motor mount attach angles.

Parts -02R/L: Replaced customer-made parts with pre-machined kit parts.

07/01/2021 SNB-F12 C Detail E, Assembly -01, General Construction Order Updated drawing for Pre-machined Upper Longerons

Updated Assembly notes and call-outs to accommodate kit-provided machined SNB-F13-02R/L Upper Longerons with pilot holes.

07/01/2021 SNB-F11 B Detail D Updated drawing for Pre-machined Upper Longerons

For AN3-6A bolt call-out, added “Locate per pilot hole in SNB-F15-01R/L, Upper Motor Mount Angle.”

06/25/2021 SNB-G01 A -- Revised Fuel Tank Installation to prevent distortion.

Updated fuel tank straps and tank installation procedure including:

  • Detail B: AN3-14A bolts was AN3-15A.
  • SNB-G01-10 Fuel Tank Straps (qty. 2) replaced with SNB-G01-11 Fuel Tank Straps (Qty. 4)
  • -02 Tank Installation has added bolt to connect -11 Fuel tank Straps
  • Added Important step-by-step instructions for preparing and installing the fuel tank.

Download: SNB-G01_B_Fuel_System_Install.pdf

03/04/2021 SNB-W14 NC Detail -03 8 Required

8 Required PER Wing

03/04/2021 SNB-W14 NC Detail -02 10 Required

10 Required PER Wing

03/04/2021 SNB-F03 B Assembly -01 AN3-7A Bolt, 2 required (1 each side)

AN3-5A Bolt, 2 required (1 each side)

02/24/2021 SNB-D01 NC -02 Windshield Installation SNB-D02-05 Windshield Bow Strap incorrectly depicted

Depiction corrected to show production part. Download: SNB-D02-05_Bow_Strap_Install.jpg

02/15/2021 SNB-F18 C Detail A AN525-10R11 Bolt

AN525-10R12 Bolt

02/12/2021 SNB-F18 B View E-E, Detail F --

Added Notes to View E-E and Detail F to Back-Rivet Actuator Mounts From Interior of Cross-Tie Box. Download: SNB-F18_C_Tail_Cone_Assembly.pdf

02/10/2021 SNB-F18 A View D-D SNB-F18-02L&R Flap Actuator Mounts not compatible with SNB-C05-10 Electric Flap Actuators equipped with potentiometers. Actuator can push Flap Drive Tube into Aft Fuselage Floor before the flaps are fully extended. Identifying Your Actuator: Your airframe requires the new brackets if the flap actuator has 3 wires (instead of 2) and the center-to-center distance between the mounting holes is 10.75” with the actuator fully retracted.

Eliminated SNB-F18-02L&R Flap Actuator Mounts. Added SNB-F18-03L&R Flap Feedback Actuator Mounts. Revised View D-D. Added View E-E. Added Details F and G. Original Kit Owners Contact Sonex Technical Support to receive SNB-F18-03L&R mounts. Download: SNB-F18_C_Tail_Cone_Assembly.pdf

01/27/2021 SNB-L05 A Section B-B SNB-L05-08, Brake Master Cylinder Angle

SNB-F08-08, Brake Master Cylinder Angle

01/22/2021 SNB-D02 B Detail -05 --

Part lengthened, doglegs removed.

01/15/2021 SNB-L01 B Detail -05 Detail missing

Added detail for builder-installed pilot holes. Download: SNX-L01-05_Axle_Detail.jpg

12/17/2020 SNB-C01 A Detail D AN4-30 Bolt

AN4-24 Bolt

10/29/2020 SNB-F12 B Detail D 3-23/32” dimension to bottom of F15-12R/L angles.

3-23/32” Dimension should be to the TOP of F15-12R/L angles.

09/10/2020 SNB-C02 NC Assembly -04 --

Added note: Assure Minimum Thread Engagement. See Detail A and Detail B, Drawing SNB-C03

09/10/2020 SNB-C03 B Detail A and Detail B --

Added Details A and B for rod end witness hole placement and minimum thread engagement. Download: Rod_End_Witness_Hole_and_Thread_Engagement.jpg

09/03/2020 SNB-L06 NC -14 Fairing Skin 20-1/16” long

20-9/16” long

09/03/2020 SNB-L06 NC -10 Hinge 17.5” Long

16.5” long

09/03/2020 SNB-L06 NC -08R/L Fairing Assembly -12 Hinge Call-out

-10 Hinge

09/03/2020 SNB-L06 NC -08R/L Fairing Assembly 1/4 Scale

Full Scale

07/23/2020 SNB-C06 NC View D-D Trim spring attached to side of pushrod

Trim spring is attached to the bottom of the pushrod. Download: B-Model_Trim_Springs_View D-D.jpg

06/10/2020 SNB-D02 A Hinge Details -11 and -12 --

Parts revised to better accommodate removal and installation of canopy hinge pin. Download: SNB-D02-11-and-12_Hinges.jpg

04/03/2020 SNB-W11 NC "Next Assembly" Block Any "Next Assembly" callout for W09

All parts next used on drawing W08

04/02/2020 SNB-W08 A Detail -01R, Detail E -01R: Section C-C Callout Detail E: Missing Dimension

-01R: Section C-C callout unneeded, removed.
Detail E: Added 3” dimension that establishes bolt centerlines. Download: SNB-W08_Detail_E.jpeg

03/27/2020 SNB-C04 B Assembly -01 Missing taper pin call-out

Added AN386-2-12 Taper pin securing Stick Grip. Download: SNB-WXB-C04-01_Stick_Assy.jpeg

04/30/2019 SNB-C03 A -03 Flap Pushrod Assembly Threaded Rod Added to Kit

Threaded Rod is part number SNB-C03-07

02/22/2019 SNB-F26 NC -07R/-07L Left/Right call-outs

-07L is shown, -07R is opposite what’s shown

09/13/2018 SNB-L03 NC SNX-L03-30 and SNX-L03-20 --

Hardware Update. Replaced SNX-L03-24 8-32×7/16″ Pan Head Screws with NAS623-2-7 Screws, Qty. 2, and MS21042-08 Nuts, Qty. 2

08/17/2018 SNB-W07 NC Assembly -01 Wing skin call-outs

SNB-W20-04 should be SNB-W18-04
SNB-W19-02 should be SNB-W18-05

06/05/2018 SNB-F06 A Section C-C Rivet call-outs missing

Cherry CCP-44 Blind Rivets
46 Required (23 per side)
Locate per pilot holes in Glare Shield
Download: F06_Section_C-C.jpg

05/29/2018 SNB-P13 A Optional Side Cowl Vents Incorrect: SNB-P13-06R and -06L

Correct: SNB-P16-06R and -06L

04/30/2018 SNB-F16 A Next Assembly Chart SNB-F16-07, Qty. 2

Qty. 4

04/30/2018 SNB-F11 A View K-K Parts call-outs missing

Added call-outs for SNB-F16-07 Shear Plate and SNB-F16-13 Spacer Plate. Download: SNB-F11_View_K-K.pdf

03/07/2018 SNB-F24 NC -10 --

Removed two upper outboard holes from Kit part. Holes added by builder per Assembly -01.

12/01/2017 SNB-F10 NC Detail -01 39.5" length

39.25″ length

07/14/2017 SNB-F03 A Detail -09 1-3/8" cutout dimension on each end

1-1/2″

05/18/2017 SNB-C05 NC -- --

Added depiction of SNB-C05-10 Electric Flap Actuator

05/18/2017 SNB-C04 A -10 Spacer 5/56" length

5/16″ length. “Make From” also revised to “Part #03-36500”

05/18/2017 SNB-C01 NC Detail G Hardware usage

Replaced AN4-11A Bolt with AN4-11 Bolt. Replaced AN325-428 Elastic Stop Nut with AN310-4 Castle Nut. Added MS24665-134 Cotter Pin.

05/18/2017 SNB-C01 NC Detail C Hardware usage

Replaced AN910-416 Washers with 1/4″ ID x 3/8″ OD x 3/16″ long Impregnated Bronze Flanged Bushing. Download: SNB_and_WXB-C01_RevA-Detail_C.jpg

05/16/2017 SNB-P13 NC Detail P --

Added Dimensions for location optional side vents. Download: SNB-WXB-P13_Detail_P.jpg

05/16/2017 SNB-P13 NC Detail H CCC-34 Rivet

SCC-34

05/16/2017 SNB-P13 NC -01 and -02 Assembly CCC-34 Rivet

SCC-34

05/15/2017 SNB-P13 NC Detail E CCC-34 Rivet

SCC-34

04/24/2017 SNB-F16 NC Next Assembly Block SNX-F16-08, Next Assembly SNB-F11

SNX-F16-08, Next Assembly SNB-F08

04/24/2017 SNB-F11 NC Detail -01 "View M-M" callout

Delete “View M-M” call-out.

03/09/2017 SNB-L01 A Detail -07 Part not used

Deleted part

02/17/2017 SNB-L01 NC Details -03 and -04 Attachment Hole missing

Added 1/4″ pilot hole. Download: L01-03–04_Gear_Leg_Pilot_Hole.pdf

02/14/2017 SNB-D02 NC Details -11 and -12 Hinge specification

Make from MS20257P5 Piano Hinge

01/18/2017 SNB-F13 NC Detail -02R/L 3/16" holes for fuel tank straps omitted.

Top view added to depict holes for fuel tank straps. Download: B-Model_F13-02R-L.pdf

01/09/2017 SNB-W27 NC -03R/L Flap Skin, -04R/L Hinge, -01R/L Flap Assembly An unfinished/incorrect drawing was printed and distributed in the early plans sets.

Discard Revision “N/C” if supplied and build flaps from Rev “A.” Download: SNB-W27_A_AcroFlapAssy.pdf

12/30/2016 SNB-W01 NC View A-A AN8-47 bolt length

AN8-45 bolt length. Added installation option that utilized an elastic stop nut. Download: SNB-WXB-W01_View_A-A_Rev-A.pdf

12/29/2016 SNB-F09 NC View G-G Rivet holes in some SNB-F10-10R and -10L Seat Support Formers may not line up with rivet holes in SNX-F10-11 Clip.

Drill new holes in SNB-F10-10R and -10L using holes in SNX-F10-11 Clip as guides. Alternately, make new SNX-F10-11 clip from .032″ thick 6061-T6 and transfer holes to it from existing holes in mating parts.

12/14/2016 SNB-F03 NC Detail SNX-F03-02 Part depicted with two large holes

Only large, centered hole needed. Large, offset hole deleted from part

12/13/2016 SNB-L05 NC 04L and -05L CCC-34 Rivet

SSC-34

12/09/2016 SNB-C03 NC Detail -09 --

Added 85-13/32″ overall dimension to tube.

12/07/2016 SNB-G01 NC Detail B AN3-20A Bolt

AN3-15A Bolt

12/07/2016 SNB-C04 NC Assembly -05 AN3846-1-8 Taper Pin

AN386-1-8 Taper Pin

12/07/2016 SNB-C04 NC Assembly -01 SYMMCO #SF-2024-8 3/4" O.D. x 5/8" I.D. x 1/2" Long

SYMMCO #SF-2028-10 7/8″ O.D. x 5/8″ I.D. x 3/4″ Long
Trim bushings to 1/2″ length

12/06/2016 SNB-F17 A -03 Assembly and Part -01 Rivet holes missing from -03 and -01. LH and RH parts incorrectly identified in Assembly -03. Corner clearance cutouts missing from SNB-F17-03R/L. Top rivet added to Ass'y -03.

Added matched hole rivet holes to -03 and -01. Added corner clearance cutouts to SNB-F17-03R/L. Added rivet to top hole of -03 Ass’y. Download: SNB-F17_B_Firewall_&_Stifnr.pdf

12/05/2016 SNB-F07 NC Details -05 and -09 --

Revised flat patterns for SNB-F07-09. Drawing change does not impact existing builders.

12/05/2016 SNB-F06 NC -01 --

Incorporated revised SNB-F07-09. Drawing change does not impact existing builders.

10/23/2016 SNB-F15 NC -- Part numbers SNX-F15-12R and -12L

Part numbers WXB-F15-12R and -12L

Added part SNB-F15-13 Angle, Qty.

Added Depiction of kit-provided part SNB-F15-13 Angle which is used to make parts -12R and -12L.

10/23/2016 SNB-F12 A -- Part number call-outs

Part SNX-F15-12R & -12L changed to WXB-F15-12R & -12L Angle Clip.

09/26/2016 SNB-B01 NC Specifications Fuel Capacity 16 gallons

Fuel Capacity 20 gallons

09/19/2016 SNB-F14 NC -03R and -03L Remove two BOTTOM lugs.

Remove two TOP lugs. Download: SNB-F14_Rev_A_Detail.pdf

09/16/2016 SNB-F17 NC -03 Top rivet installed

Top rivet NOT installed at this time

08/25/2016 SNB-W08 NC Detail E MS24694-S58 Screw

MS24694-S56 Screw

08/25/2016 SNB-T01 NC View E-E MS21047-L4 Anchor nuts

AN366F-428A Anchor Nuts

08/25/2016 SNB-F25 NC Detail P AN525-10R12 bolts, Qty. 4

AN525-10R11 bolts, Qty. 4 and added AN-960-10 washers under nuts.

08/24/2016 SNB-F18 NC Details A and B AN525-10R12 bolts, Qty. 4

AN525-10R11 bolts, Qty. 4 and added AN-960-10 washers under nuts.

08/24/2016 SNB-F12 NC Multiple Hardware installation

Forward rivets through skin and upper longeron should be left to a later assembly after windshield skirt is installed, corrected here to pilot holes only.

Changed AN525-10R12 bolts through motor mount angles, rudder pedal mount angles, and angle clips to AN525-10R11.

Four holes below spar tunnel cutout changed to 1/8″ holes instead of rivets to allow for spar bumper install on F02.

Download: SNB-F12_B_Fwd_Side_Panel.pdf

Table best viewed in landscape orientation on small mobile devices.
Waiex Revision Log:
Date Drawing Rev Location Incorrect Correct
10/25/2021 SNX-WC01 NC (A-Model to B-Model Wing Conversion) Detail -06L Pilot holes on narrow flange have gap on wrong end

One pilot hole was move to move the gap. Parts made as previously depicted can still be used by adding a pilot hole in the gap. Download: SNX-WC01-06L_Rev_A.jpeg

09/22/2021 WIX-T10 A Assembly -02 AN3-10A Bolts, AN960-10 Washers

AN3-7A Bolts, AN960-10L Washers

03/23/2015 WIX-F16 Part -02 Drawing is correct, Sonex-provided matched-hole part provided before 04/2015 may have extra hole.

Do not transfer the 2 pilot holes shown in the accompanying photograph to the forward fuselage verticals. These two holes in F16-02 are to be ignored. Download: F16-02-Errant-Hole.jpg

02/05/2015 WIX-L03 B

Removed -04 and -05 tail wheel weldments (Discontinued parts). Added -28 and -30 Machined tailwheel Assemblies. Revised -01 Tail Wheel Installation to show -28 or -30 Machined Tailwheel Installation.

01/21/2014 WIX-W20 NC Details -10 and - 11

Added rib profile reference callouts for Root Ribs -10 and -11. Root Ribs -10 and -11 are trimmed per drawing W17.

01/21/2014 WIX-W19 A Detail -08 and - 09 Qty on -08 and -09

Revised Qty Req’d on -08 and -09 Root Rib Angles to 2 Each. Created -10 and -11 RH and LH Fwd Root Rib Details (Use Full Size Patterns on WIX-W17)

01/21/2014 WIX-W17 NC -01R/L

Changed Forward Root Rib Labels from SNX-W15-05 Forward Wing Rib to SNX-W15-08 (RH) and SNX-W15-09 (LH) Changed Aft Root Rib Labels from SNX-W16-06 Aft Wing Rib to SNX- W16-10 (RH) and SNX-W16-11 (LH)

01/21/2014 WIX-W14 B Detail E Call-outs reversed for WIX-W19-08 and -09

Corrected call-outs for WIX-W19-08 and -09.

01/21/2014 WIX-G01 A View E AN816-4-4D

AN816-4D

01/21/2014 WIX-D02 NC Detail -20

Updated -20 Detail to show part supplied with airframe kit. Added Airframe Kit Component tags to -03, -04, and -06 Bows

01/21/2014 WIX-D01 NC Sections T-T, S-S

Moved canopy latch handle rearward (option) to clear throttle quadrant. Moved Loctite warning to inside the canopy. Update views (Section T-T and S-S) for SNX-D02-02 canopy cable. Removed NACA scoop from fuselage side.

10/21/2013 WIX-L06 B -02 and -04 Installation and Details -06 and - 17

Changes for new “Flat Sided” Nose Wheel Pant which eliminates the -17 Nose Pant Attach Bracket: -02 Tri-Gear Installation: Modified front view to show flat sides. -04 Wheel Pant Installation: Deleted -17 and associated hardware. Detail -06: Modified top view to show flat sides. Detail -17: Deleted Bracket Mount Detail. No Longer Required. Download: SNX-L06_04_Detail_F.jpg

08/24/2011 WIX-P09 NC Tri Gear Mount Installation Mount depiction and part numbers

Added Additional Lower Cross Tube. See Service Bulletin SNX-SB-007
SNX-SB-007-TRI-3300_Motor_Mount_Change.pdf

Jabiru 3300 Tri Gear Motor Mount Tube Installation instruction sheet: Jab_3300_Mount_Tube_Installation.pdf

08/18/2011 WIX-C01 A Detail C AN24-11 Clevis Bolt

AN24-13 Clevis Bolt

07/11/2011 WIX-L03 A -01 Tail Wheel Install AN4C-12A Bolt (Qty. 2) AB365-428 Nut (Qty. 2)

AN4-12 Bolt (Qty. 2), AN310-4 Castle Nut (Qty. 2) and MS24665-208 Cotter Pin (Qty. 2)

07/11/2011 WIX-L03 A Note: Do not allow cad plated tools or hardware to contact titanium gear legs.

Removed note.

07/11/2011 WIX-L01 A Note: Do not allow cad plated tools or hardware to contact titanium gear legs.

Removed note.

06/28/2011 WIX-L03 A -01 Tail Wheel Installation AN4C-12 Bolt and AN365-428 Nut

Replace with AN4-12 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 WIX-L01 A -01 Standard Gear Installation AN4C-30 Bolt and AN365-428 Nut

Replace with AN4-30 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 WIX-L01 A Detail A and -02 Tri Gear Installation AN4C-17 Bolt and AN365-428 Nut

Replace with AN4-17 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/15/2011 WIX-W16 A -01 Lower Angle

Add Overall Dimension of 23 5/32″

06/15/2011 WIX-W14 B Detail E Corrections to hardware installation for Details A and E

Hardware Installed as shown in these files: SNXW08c-Detail-A.pdf; SNXW08c-Detail-E.pdf

06/15/2011 WIX-W10 NC View of Bottom of RH Wing 3/8" O.D. x 1/4" I.D. x 66" [168mm] Long Tygon Tubing

3/8″ O.D. x 1/4″ I.D. x 66″ [1677mm] Long Tygon Tubing

06/15/2011 WIX-W10 NC Detail -04

Premade Pitot-static assembly available as an alternative from Aircraft Spruce, P/N 15144.

06/15/2011 WIX-W07 A -01R/L

Add Note: Drill holes in leading edges for CCC-42 with a #32 Drill then dimple

06/15/2011 WIX-W07 A -01R/L

Add Note: Building a flat wing is critical in this procedure. Ref the Wing Squaring/Skinning Instructions Located on our Instruction Sheets Page

05/25/2011 WIX-T11 A Details -03R and -03L Bend Angles

Download the linked drawing, WIX-T11-03R-03L.pdf,for correct bend angles.

05/25/2011 WIX-T10 NC -01R, -01L, -02R, -02L

Corrected depiction of Forward Stabilator Spar to reflect revision made to bend angle as shown on WIX-T11″B” [see Waiex Required Revision Log for WIX-T11″B”].

05/25/2011 WIX-T08 NC -01R and -01L

Correct: Corrected depiction of Forward Stabilator Spar to reflect revision made to bend angle as shown on WIX-T11″B” [see Waiex Required Revision Log for WIX-T11″B”].

05/25/2011 WIX-T07 NC Detail B-B

Added note to radius forward flange of Upper Attach Angle minimum required to clear Forward Stabilator Spar.

05/19/2011 WIX-Z04 NC Detail -03

Added Reference Dimension.

05/19/2011 WIX-Z03 NC Detail -02 and -03

Added Reference Dimension.

05/19/2011 WIX-Z02 NC -03 and -04

Added Reference Dimension.

05/19/2011 WIX-Z01 NC Detail -01 and -03

Added Reference Dimension.

05/04/2011 WIX-F25 A Detail -03 11/16" long end cuts

15/16″ long end cuts

04/11/2011 WIX-E01 NC

Revised schematic to eliminate wiring for specific equipment. Added panel size and depth details to aide panel planning. Download new drawing: WIX-E01A.pdf

03/23/2011 WIX-W12 NC Details G and D AN3-7 Bolt, 2 Places

AN3-7A Bolt, 2 Places

03/02/2011 WIX-W18 NC -12 Bushings

“Lubricate with White Lithium Grease”

03/02/2011 WIX-W18 NC -10 Bellcrank Assembly:

Added note to tighten nut to lock bushings against bellcrank.

02/18/2011 WIX-W02 NC Detail F File/Sand Thrust Bearing Thickness as required

File/Sand Thrust Bearing Length as required

08/11/2010 WIX-T06 NC Detail of -03 and -04 Drive Plates 15 Degree Bend

20 Degree Bend

08/04/2010 WIX-T04 A Detail -03 Rudder Drive Horn Missing Bend Radius

1/2″ [12.7mm] Bend Radius

12/18/2009 WIX-F26 NC -01L and -01R

CCC-46 Rivets can be substituted for CCP-46 on WIX-F28-06 Rudder Stop Plate Attach.

12/04/2009 SNX-C08

Sport Trainer (ST) Modification for your Dual-Stick Equipped Sonex or Waiex:
SNX-C08_OptionalCenterControls_A.pdf
SNX-C09_OptionalCenterDetails_A.pdf
General Warning: (2.12.07) Do not install the ST modifications until the wing is installed in the wing spar box.

12/04/2009 SNX-C09 A

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C09_OptionalCenterControls_A.pdf

Replaced C09-11 Flap and Brake Mount with CO9-19 Flap and Brake Mount and C09-10 Support Angle with C09-20 Support Angle
Note: C09-11 is still acceptable installed per Rev N/C.

12/04/2009 SNX-C08 A

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C08_OptionalCenterControls_A.pdf

Replaced C09-11 Flap and Brake Mount with CO9-19 Flap and Brake Mount and C09-10 Support Angle with C09-20 Support Angle
Note: C09-11 is still acceptable installed per Rev N/C.

10/02/2009 WIX-P07 A Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

10/02/2009 WIX-P03 A Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

10/02/2009 WIX-P02 NC Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

09/28/2009 WIX-F25 A Detail of -05R and -05L AN23A-17 Clevis

AN23-17A Clevis

02/16/2009 WIX-C04 NC Detail -07

Note: An Aurora MW-5 Rod End Bearing with a 3/16″ I.D. x 5/16″ O.D. x 3/8″ Long Sintered Bronze Bushing (SYMMCO # SS-610-6 or equal) to bush down to 3/16″ inside diameter may be substituted for the MW-3M-16

02/06/2009 WIX-F17 NC Detail -02

Drawing is correct. Adjust flutes in firewall as needed to install Southco fasteners. See photo: Southcos-Installed.jpg

01/06/2009 WIX-W22 NC Detail of Aileron Balancing Delete this Detail

Balance Sport Acro Aileron with 1/2 of the supplied Counterweight (Sonex P/N SNX-W04-08). All flight testing has been conducted using the same counterweight as the standard Sonex Aileron.

11/12/2008 SNX-C09 NC

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C09_OptionalCenterDetails_NC.pdf General Warning: Do not install the ST modifications until the wing is installed in the wing spar box.

11/12/2008 SNX-C08 NC

Sport Trainer (ST) Modification for Dual Stick Sonex or Waiex: SNX-C08_OptionalCenterControls_NC.pdf

General Warning: Do not install the ST modifications until the wing is installed in the wing spar box.

08/12/2008 WIX-W14 A Details A and E 2 rivets securing WIX-W16-06 not identified

Replaced rivets with bolts and screws as shown on linked files: SNXW08c-Detail-A.pdf; SNXW08c-Detail-E.pdf

10/31/2007 WIX-B03 NC SNX-B10 and SNX-B11 drawings.

Remove from Drawing Tree. These documents are supplemental manuals, not included in the Waiex plans, that ship with your AeroVee or Jabiru engine purchase from Sonex Aircraft, LLC.

10/04/2007 WIX-T09 NC Detail of -04 Top view shows dashed line for upper angle

Top view should show solid line for upper angle.

10/04/2007 WIX-L01 NC Detail of -06R and -06L Counter Bore Dimensions not provided

Counter bore for brake cable housing- 3/16″ Diameter x 3/8″ Deep.

10/04/2007 WIX-F25 NC Detail of -05R and -05L SF-610-8 Bushing

SS-610-8 Bushing (not flanged)

10/04/2007 WIX-F23 NC Detail -07 Front view overall dimension of 3 27/32" incorrect

Add angle extensions to front view and add correct overall dimension of 4 5/32″ [105.6mm]

10/04/2007 WIX-F23 NC Detail -01 AN3-9A Bolt, 4 Required on -01

AN3-10A Bolt, 4 Required on -01

10/04/2007 WIX-F21 A Detail S AN366F-832, Qty 23 (can still be used if you wish)

MS21047-L08K, Qty 23 are an acceptable and less expensive alternative

10/04/2007 WIX-F18 NC Detail E AN366F-832, Qty 23 (can still be used if you wish)

MS21047-L08K, Qty 23 are an acceptable and less expensive alternative

10/04/2007 WIX-F08 A Section H-H AN366F-832, Qty 8 (can still be used if you wish)

MS21047-L08K, Qty 8 are an acceptable and less expensive alternative

10/04/2007 WIX-F03 NC Detail -03 1/4" Diameter Hole [6.3mm]

3/16″ Diameter Hole [4.76mm] (opened up to 1/4″ on final assembly)

10/04/2007 WIX-C02 NC Detail -01 AN3-14 Bolt

AN3-5 Bolt

10/04/2007 WIX-C01 NC -01 Installation Flap Drive Pivot Blocks installed with AN4 Bolts

Install Flap Drive Pivot Blocks with AN3 Bolts and associated hardware.

03/28/2007 WIX-L02 NC -08 Axle Bushing Some kit-supplied bushings are 4.5" long.

Trim bushing to 4.25″ long.

03/16/2007 WIX-T11 NC Detail -09, -10, -11, -12 Dimensions above refer to -10 through -13

Dimensions above should refer to -09 through -12

03/16/2007 WIX-F23 NC Detail -01 (clarification of 2.9.07 revision)

Add Dimension for 1/4″ Pilot Hole. Drill hole through bottom of tube, 1 1/4″ [31.8mm] from forward end of tube.

03/16/2007 WIX-F03 NC Detail -09

Add Dimension for “necked down” center section: 3/4″ wide.

03/16/2007 WIX-CXX NC Detail B Refers to Cable Adjustors but does not provide dimensions

Download SNX-C02-03RL.pdf which shows these details.

03/16/2007 WIX-C02 NC Detail of XNS-C02-06 Missing call-out for location and size of pilot hole

Add dimension for 3/16″ Pilot Hole on the shaft of the Mixer Output Arm located 9/16″ from the top of the part.

03/16/2007 WIX-C02 NC XNS-C02-06

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-04

03/16/2007 WIX-C02 NC XNS-C02-05

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-03

03/16/2007 WIX-C02 NC XNS-C02-04

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-02

02/12/2007 WIX-T09 NC Detail -06 Rib 3 Required on -01

2 required on -01. Make from Airframe Kit Component SNX-T14-04

02/12/2007 WIX-T04 NC Detail -02 Rudder Drive Horn -04 Angle, 1 Required on -02 Locate -06 Angle…

-04 Angle, 1 Required on -02 Locate -04 Angle…

02/12/2007 WIX-L03 NC Detail -03 Tail Skid

Add Hole Location Dimension for 1/4″ Pilot Hole. Drill with center located 3/8″ [9.5mm] on centerline

02/12/2007 WIX-L03 NC Detail SNX-L03-04

Add Hole Location Dimension for 3/16″ Pilot Hole. Drill with center located 1 1/2″ [38.1mm] from left side.

02/12/2007 WIX-G01 NC Detail of -08 and -09 Straps Make from 1 1/8" wide x 0.063 thick 6061-T6 Aluminum

Make from 3/4″ wide x 0.125″ thick 6061-T6 Aluminum

02/12/2007 WIX-F25 NC Detail -04R and -04L -04R Right Hand Clip (Shown), -04L (opposite -04R)

-04R Right Hand Clip (opposite -04L), -04L (shown)

02/12/2007 WIX-F22 NC Detail -03 Bulkhead Make from SNX-F22-02 Bulkhead

Make from Airframe Kit Component SNX-F23-02

02/12/2007 WIX-F21 NC Detail E WIX-F23-09 Clip, 2 Required on -01

WIX-F22-09 Clip, 2 Required on -01

02/12/2007 WIX-C02 NC Detail of -02 Mixer Assembly 5/8" I.D. x 7/8" O.D. x 1/2" Long Bronze Bushing

5/8″ I.D. x 3/4″ O.D. x 1/2″ Long Bronze Bushing

02/12/2007 SNX-W16 A Detail -07, -08

Replace Gusset Stock Blanks with laser-cut blanks SNX-W16-07 and SNX-W16-08

02/12/2007 SNX-W15 B Details -01, -02, -03, -04, -06

Kit Builders Modify -06 view to use laser-cut Gusset Stock SNX-W15-08 on top and bottom.

02/12/2007 SNX-W15 B Detail -08, -09

Replace Gusset Stock Blank Size w/Laser-Cut Gusset Stock SNX-W15-08

06/08/2006 WIX-B03 NC Wing Drawings Tree

B03_Wing_Supplement.pdf This supplement replaces the wing portion of the Waiex Drawing Tree for all Waiex plans shipped with Sonex Wing Drawings.

09/27/2005 WIX-T11 NC Detail -04 Root Rib Make from Z03-02 Channel Stock 17 1/2" long

Make from Z03-02 Channel Stock 21 1/4″ long

09/27/2005 WIX-P07 NC Detail A

Reference Jabiru Engine Manual for proper “shock mount rubber” Installation

09/27/2005 WIX-P03 NC Detail A

Reference Jabiru Engine Manual for proper “shock mount rubber” Installation

09/27/2005 WIX-F25 NC Detail -03 Cross Tie

Add Verical Location Dimension for 5/8″ Access Holes of 2 9/16″

09/27/2005 WIX-F22 NC Detail -10 Detail -10 Channel missing from Rev NC

Download WIX-F22 Rev A (PDF) through this link, which includes this detail

09/27/2005 WIX-F22 NC Detail -07 Spacer

Add note: “Airframe Kit Component”

Table best viewed in landscape orientation on small mobile devices.
Waiex-B Revision Log:
Date Drawing Rev Location Incorrect Correct
02/29/2024 WXB-G01 E -05 Tank Assembly and -01 Installation Depiction --

Removed FT-90 Fuel Flow Sensor Installation Depiction. If used, Fuel Flow Sensors must be located and installed per sensor manufacturers’ recommendations.

Removed AN915-6 Elbows (Qty. 2). Added 1/4″ NPT 45º Brass Coupler (Qty. 1), 1/4″ NPT Male Straight Coupler (Qty. 1), and AN816-6D Nipple (Qty. 1).

Changed AN818-6 and AN819-6 Steel Fittings to AN818-6D and AN819-6D Aluminum Fittings. AN part numbers in this assembly may be substituted with part numbers shown in Detail D or equivalent aluminum fittings.

Download: B-Model-G01-RevF-Details-022924.pdf

08/15/2023 WXB-C01 D -- --

Added Dual Stick Installation Detail and Universal Seat Installation Parts:

– Added Detail S
– Added Detail T
– Detail C: Replaced SNB-F16-06L & R with SNB-F16-15L & R
– Detail L: Corrected Bolt Specification from AN3-10 to AN3-11; Added Note to use AN3-10 for Dual Stick Installations

08/15/2023 WXB-C03 D -01 and -09 --

Added Dual Stick Installation Dimensions to -01 Main Aileron Pushrod Assembly and -09 Main Aileron Pushrod.

08/15/2023 WXB-C04 D -- --

Added all Dual Stick Installation details: SNX-C04-03; SNX-C04-08; SNB-C04-20; SNB-C04-26; -19 Dual Stick Assy.

Changed scale of drawing from 1/2 & Noted to 1:3 & Noted.

Next Assembly Block:
Added WXB-C04-19 Dual Stick Assembly.

08/15/2023 WXB-F01 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Updated Section F-F to depict new installation.
– Updated Section E-E with additional rivet installations to be made after WXB-F02 wing rigging.
– Added Views J-J and K-K.
– Added Section L-L.

08/15/2023 WXB-F08 D -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F08-04 Seat Pan
– Added SNB-F08-12, SNB-F08-13, and SNB-F08-14 Seat Pan Components
– Added WXB-F08-15, WXB-F08-16, and WXB-F08-17 Hinges
– Added WXB-F08-18 and WXB-F08-19 Hinge Pins
– Updated -01 for new seat pan installation
– Added View D-D
– Updated Detail A

08/15/2023 WXB-F09 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Removed SNB-F16-11L and SNB-F16-11R
– Removed SNB-F16-06L and SNB-F16-06R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-23L and SNB-F10-23R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Added Views J-J and K-K
– Views B-B, D-D, G-G, H-H: Removed Installation of Rivets until After Wing Rigging is complete (see WXB-F01)

08/15/2023 WXB-F10 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-18
– Added SNB-F10-19
– Added SNB-F10-23L and SNB-F10-23R

08/15/2023 WXB-F16 C -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F16-16L and SNB-F16-06R
– Removed SNB-F16-11L and SNB-F16-11R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Updated hole pattern in depiction of -01 to match current production part.
– Updated depiction of -03 to match all new parts.
– Added 37 pilot holes to top face of SNB-F16-02.

08/15/2023 WXB-L04 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Updated Views A-A, C-C, and E-E to depict new parts.

05/08/2023 WXB-L02 NC See “Correct” Column --

Part Number Corrections – PARTS DID NOT CHANGE
Detail -03: Should be Part SNX-L02-03
Detail -04: Should be Part SNX-L02-04
Section B-B: SNB-L02-04 call-out should be SNX-L02-04.
-01 Assembly: SNB-L02-03 call-out should be SNX-L02-03.
General Construction Order: SNB-L02-03 should be SNX-L02-03. SNB-L02-04 should be SNX-L02-04.

04/27/2023 WXB-F11 D Detail D Two flush screws depicted as bolts

Depiction revised

04/20/2023 WXB-F08 C Detail A Call-out for View D-D

Deleted call-out or View D-D. View not required.

12/19/2022 WXB-F18 D View D-D SNB-C05-10 Flap Actuator and SNB-F18-03L/R Flap Actuator Brackets cause interference with Waiex rudder cable. See service bulletin WXB-SB-001

SNB-C05-11 Flap Actuators supplied with kits beginning 2022:
Changed from SNB-F18-03L/R flap actuator mounts to SNB-F18-04L/R actuator mounts for use with SNB-C05-11 Flap Actuators.
Eliminated View E-E, Detail F, and Detail G.
Download: WXB-F18_E_Tail_Cone_Assembly.pdf

12/19/2022 WXB-C05 A SNB-C04-09 SNB-C05-10 Flap Actuator and SNB-F18-03L/R Flap Actuator Brackets cause interference with Waiex rudder cable. See service bulletin WXB-SB-001

SNB-C05-11 Flap Actuators supplied with kits beginning 2022:Changed SNB-C04-09 Flap Drive Tube to SNB-C04-11 Flap Drive Tube in all kits using SNB-C05-11 Flap Actuator.
Download: Download: WXB-C05_B_Flap_System_Details.pdf

12/19/2022 WXB-C04 C SNB-C04-09 SNB-C05-10 Flap Actuator and SNB-F18-03L/R Flap Actuator Brackets cause interference with Waiex rudder cable. See service bulletin WXB-SB-001

SNB-C05-11 Flap Actuators supplied with kits beginning 2022: Changed SNB-C04-09 Flap Drive Tube to SNB-C04-11 Flap Drive Tube for use with SNB-C05-11 Flap Actuator.

12/19/2022 WXB-C01 C -01 Assembly, Detail G, General Rigging Order SNB-C05-10 Flap Actuator and SNB-F18-03L/R Flap Actuator Brackets cause interference with Waiex rudder cable. See service bulletin WXB-SB-001

SNB-C05-11 Flap Actuators supplied with kits beginning 2022: SNB-C05-10 Flap Actuator Replaced with SNB-C05-11 Flap Actuator. SNB-C04-09 Flap Tube Replaced with SNB-C04-11 Flap Tube. SNB-F18-03L/R Flap Actuator Brackets Replaced with SNB-F18-04L/R Flap Actuator Brackets. AN4-11 bolt (actuator mount to actuator brackets) replaced by AN4-14 bolt.
Download: WXB-C01_D_Controls_Instl.pdf

11/30/2022 WXB-F08 B Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F09 NC Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F06 B Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-B03 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F05 Drawing Deleted -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-L04 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F16 B -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F11 C -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 WXB-F01 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit. Moved SNB-F05 side panel install to this page, was on F05.

10/29/2022 WXB-G01 D Detail C and Preparation Instructions O-Ring under nut on exterior of tank. Seasoning the tank with fuel before tightening tank straps.

Install nut without O-Ring (Note: Existing Installations that have an )-Ring under the nut are acceptable if they are not leaking. If there is an exterior O-Ring installed and it leaks, remove the exterior O-Ring.
Removed the need to season fuel tanks with fuel prior to tightening fuel tank straps.

10/07/2022 WXB-F08 A -02 Seat Back Assembly --

Part SNB-F08-03 was narrowed by 1-1/8” on each side to ease installation. Hinge -08 unchanged. Hinge centered on Seat Back regardless of seat back’s width. Download B-Model-02_Seat_Back_Assembly.jpg

01/27/2022 WXB-W05 B Assemblies -01R/-01L CCP-41 Rivets (qQty. 66) for hinge

CCP-42 Rivets (Qty. 66)

01/20/2022 WXB-F08 NC Detail -05, -06 and -07 --

Added quantities required: -05, 2 required; -06, 2 required; -07, 4 required.

01/20/2022 WXB-F08 NC Detail -02 Lower Hinge call-out WXB-F08-06 Hinge 2

WXB-F08-05 Hinge 1

12/21/2021 WXB-C03 C -04 Ruddervator Pushrod Assembly WIX-C03-05 Pushrod Call-out

Should be WIX-C03-04 Pushrod

11/11/2021 WXB-G01 C “Preparing and Installing the Tank” Eliminated seasoning the tank.

Revised installation procedure to tighten fuel tank straps only after the tank has been exposed to fuel, installed in the fuselage, for at least 6 weeks. Download: WXB-G01_D_Fuel_System_Install.pdf

10/14/2021 WXB-D01 A Canopy Lock Pin Installation Previous detail lacked fore/aft position of hole on upper longeron

Added fore/aft position of hole on upper longeron. Identified expanded detail as View F-F. Download: B-Model_Canopy_Lock_Pin_Drilling_and_Installation.jpg

09/27/2021 WXB-W06 B Detail -06R/L Pilot hole spacing on end of hinge

Deleted specific hole dimensioning. All pilot holes are spaced per Detail B.

09/27/2021 WXB-W05 A -02 Hinge, -01R/L Assembly Rivet Pilot Holes

Removed pilot holes from -02 hinge; Deleted Detail B (Hinge Pilot hole locations), Corrected incorrect rivet position depiction on -01R/L Flap Assembly.

09/22/2021 WXB-T10 NC Assembly -02 AN3-10A Bolts, AN960-10 Washers

AN3-7A Bolts, AN960-10L Washers

09/21/2021 WXB-T02 NC Detail -02, Detail -03 --

Clarified end trimming of -03 rib. Download: WXB-T02-03_Rib_Trim.jpg
Changed dimensional tolerance to 32nds from 64ths.

09/10/2021 WXB-G01 B “Preparing and Installing the Fuel Tank” Removed Seasoning the tank OUTSIDE the airframe.

See new procedure on updated drawing: Download WXB-G01_C_Fuel_System_Install.pdf

09/10/2021 WXB-W06 A -01R/L Flap Skin 3-25/32” Dimension

Removed errant dimension

09/10/2021 WXB-W06 A -05R/L Drive Rib CCC-34 rivet call-out for Nutplate

SSC-34 Rivet

08/19/2021 SNB-P30 NC Detail SNB-P30-39, Top View of Aft Fence Assembly Bend Directions

Bend Directions should be opposite callouts for Right Aft Fence Baffle

08/17/2021 WXB-C01 B -01, View G, General Construction Order SNB-F18-02R/L Actuator Mount Brackets

Removed references to SNB-F18-02R/L brackets which have been replaced by SNB-F18-03R/L brackets.

07/01/2021 WXB-F13 A Part -01, Parts -02R/L Updated drawing for Pre-machined Upper Longerons

Part -01: Added pilot holes for gussets and motor mount attach angles.

Parts -02R/L: Replaced customer-made parts with pre-machined kit parts.

07/01/2021 WXB-F12 C Detail E, Assembly -01, General Construction Order Updated drawing for Pre-machined Upper Longerons

Updated Assembly notes and call-outs to accommodate kit-provided machined SNB-F13-02R/L Upper Longerons with pilot holes.

07/01/2021 WXB-F11 B Detail D Updated drawing for Pre-machined Upper Longerons

For AN3-6A bolt call-out, added “Locate per pilot hole in SNB-F15-01R/L, Upper Motor Mount Angle.”

06/25/2021 WXB-G01 A -- Revised Fuel Tank Installation to prevent distortion.

Updated fuel tank straps and tank installation procedure including:

  • Detail B: AN3-14A bolts was AN3-15A.
  • SNB-G01-10 Fuel Tank Straps (qty. 2) replaced with SNB-G01-11 Fuel Tank Straps (Qty. 4)
  • -02 Tank Installation has added bolt to connect -11 Fuel tank Straps
  • Added Important step-by-step instructions for preparing and installing the fuel tank.

Download: SNB-G01_B_Fuel_System_Install.pdf

06/23/2021 WXB-F28 NC Detail -05R / L Make from SNX-F26-05R/L.

Make from SNX-F27-05R/L.

03/04/2021 WXB-W14 NC Detail -03 8 Required

8 Required PER Wing

03/04/2021 WXB-W14 NC Detail -02 10 Required

10 Required PER Wing

03/04/2021 WXB-F03 B Assembly -01 AN3-7A Bolt, 2 required (1 each side)

AN3-5A Bolt, 2 required (1 each side)

02/24/2021 WXB-D01 NC -02 Windshield Installation SNB-D02-05 Windshield Bow Strap incorrectly depicted

Depiction corrected to show production part. Download: SNB-D02-05_Bow_Strap_Install.jpg

02/15/2021 WXB-F18 C Detail A AN525-10R11 Bolt

AN525-10R12 Bolt

02/12/2021 WXB-F18 B View F-F, Detail G --

Added Notes to View F-F and Detail G to Back-Rivet Actuator Mounts From Interior of Cross-Tie Box. Download: WXB-F18_C_Tail_Cone_Assembly.pdf

02/10/2021 WXB-F18 A View D-D SNB-F18-02L&R Flap Actuator Mounts not compatible with SNB-C05-10 Electric Flap Actuators equipped with potentiometers. Actuator can push Flap Drive Tube into Aft Fuselage Floor before the flaps are fully extended. Identifying Your Actuator: Your airframe requires the new brackets if the flap actuator has 3 wires (instead of 2) and the center-to-center distance between the mounting holes is 10.75” with the actuator fully retracted.

Eliminated SNB-F18-02L&R Flap Actuator Mounts. Added SNB-F18-03L&R Flap Feedback Actuator Mounts. Revised View D-D. Added View F-F. Added Details G and H. Original Kit Owners Contact Sonex Technical Support to receive SNB-F18-03L&R mounts. Download: WXB-F18_C_Tail_Cone_Assembly.pdf

01/27/2021 WXB-L05 A Section B-B SNB-L05-08, Brake Master Cylinder Angle

SNB-F08-08, Brake Master Cylinder Angle

01/22/2021 WXB-D02 A Detail -05 --

Part lengthened, doglegs removed.

01/15/2021 WXB-L01 B Detail -05 Detail missing

Added detail for builder-installed pilot holes. Download: SNX-L01-05_Axle_Detail.jpg

12/17/2020 WXB-C01 A Detail D AN4-30 Bolt

AN4-24 Bolt

10/29/2020 WXB-F12 B Detail D 3-23/32” dimension to bottom of F15-12R/L angles.

3-23/32” Dimension should be to the TOP of F15-12R/L angles.

09/10/2020 WXB-C02 NC Assembly -04 --

Added note: Assure Minimum Thread Engagement. See Detail A and Detail B, Drawing WXB-C03

09/10/2020 WXB-C03 B Detail A and Detail B --

Added Details A and B for rod end witness hole placement and minimum thread engagement. Download: Rod_End_Witness_Hole_and_Thread_Engagement.jpg

09/03/2020 WXB-L06 NC -14 Fairing Skin 20-1/16” long

20-9/16” long

09/03/2020 WXB-L06 NC -10 Hinge 17.5” Long

16.5” long

09/03/2020 WXB-L06 NC -08R/L Fairing Assembly -12 Hinge Call-out

-10 Hinge

09/03/2020 WXB-L06 NC -08R/L Fairing Assembly 1/4 Scale

Full Scale

07/23/2020 WXB-C06 NC View D-D Trim spring attached to side of pushrod

Trim spring is attached to the bottom of the pushrod. Download: B-Model_Trim_Springs_View D-D.jpg

04/03/2020 WXB-W11 NC "Next Assembly" Block Any "Next Assembly" callout for W09

All parts next used on drawing W08

04/02/2020 WXB-W08 A Detail -01R Section C-C Callout

Section C-C callout unneeded, removed.

03/27/2020 WXB-C04 B Assembly -01 Missing taper pin call-out

Added AN386-2-12 Taper pin securing Stick Grip. Download: SNB-WXB-C04-01_Stick_Assy.jpeg

04/30/2019 WXB-C03 A -03 Flap Pushrod Assembly Threaded Rod Added to Kit

Threaded Rod is part number SNB-C03-07

09/13/2018 WXB-L03 NC SNX-L03-30 and SNX-L03-20 --

Hardware Update. Replaced SNX-L03-24 8-32×7/16″ Pan Head Screws with NAS623-2-7 Screws, Qty. 2, and MS21042-08 Nuts, Qty. 2

08/17/2018 WXB-W07 NC Assembly -01 Wing skin call-outs

SNB-W20-04 should be SNB-W18-04
SNB-W19-02 should be SNB-W18-05

06/05/2018 WXB-F06 A Section C-C Rivet call-outs missing

Cherry CCP-44 Blind Rivets
46 Required (23 per side)
Locate per pilot holes in Glare Shield
Download: F06_Section_C-C.jpg

05/29/2018 WXB-P13 A Optional Side Cowl Vents Incorrect: SNB-P13-06R and -06

Correct: SNB-P16-06R and -06L

04/30/2018 WXB-F16 A Next Assembly Chart SNB-F16-07, Qty. 2

Qty. 4

04/30/2018 WXB-F11 A View K-K Parts call-outs missing

Added call-outs for SNB-F16-07 Shear Plate and SNB-F16-13 Spacer Plate. Download: WXB_F11_View_K-K.pdf

03/07/2018 WXB-F24 NC SNB-F24-10 --

Removed two upper outboard holes from Kit part. Holes added by builder per Assembly -01.

12/01/2017 WXB-F10 NC Detail -01 39.5" length

39.25″ length

07/14/2017 WXB-F03 A Detail -09 1-3/8" cutout dimension on each end

1-1/2″

05/18/2017 WXB-C05 NC -- --

Added depiction of SNB-C05-10 Electric Flap Actuator.

05/18/2017 WXB-C04 A -10 Spacer 5/56" length

5/16″ length. “Make From” also revised to “Part #03-36500”

05/18/2017 WXB-C01 NC Details H and Q --

Removed duplicate washers. Download: WXB-C01_Rev_A-Detail_H.jpg and Download: WXB-C01_Rev_A-Detail_Q.jpg

05/18/2017 WXB-C01 NC Detail G Hardware usage

Replaced AN4-11A Bolt with AN4-11 Bolt. Replaced AN325-428 Elastic Stop Nut with AN310-4 Castle Nut. Added MS24665-134 Cotter Pin.

05/18/2017 WXB-C01 NC Detail C Hardware usage

Replaced AN910-416 Washers with 1/4″ ID x 3/8″ OD x 3/16″ long Impregnated Bronze Flanged Bushing. Download: SNB_and_WXB-C01_RevA-Detail_C.jpg

05/16/2017 WXB-P13 NC Detail P --

Added Dimensions for location optional side vents. Download: SNB-WXB-P13_Detail_P.jpg

05/16/2017 WXB-P13 NC Detail H CCC-34 Rivet

SCC-34

05/16/2017 WXB-P13 NC Detail E CCC-34 Rivet

SCC-34

05/16/2017 WXB-P13 NC -01 and -02 Assembly CCC-34 Rivet

SCC-34

04/24/2017 WXB-F16 NC Next Assembly Block SNX-F16-08, Next Assembly WXB-F11

SNX-F16-08, Next Assembly WXB-F08

03/09/2017 WXB-L01 A Detail -07 Part not used

Deleted part

02/24/2017 WXB-F11 NC Detail -01 "View M-M" callout

Delete “View M-M” call-out.

02/17/2017 WXB-L01 NC Details -03 and -04 Attachment Hole missing

Added 1/4″ pilot hole. Download: L01-03–04_Gear_Leg_Pilot_Hole.pdf

02/14/2017 WXB-D02 NC Details -11 and -12 Hinge specification

Make from MS20257P5 Piano Hinge

01/18/2017 WXB-F13 NC Detail -02R/L 3/16" holes for fuel tank straps omitted.

Top view added to depict holes for fuel tank straps. Download: B-Model_F13-02R-L.pdf

01/09/2017 WXB-W27 NC -03R/L Flap Skin, -04R/L Hinge, -01R/L Flap Assembly An unfinished/incorrect drawing was printed and distributed in the early plans sets.

Discard Revision “N/C” if supplied and build flaps from Rev “A.” Download: WXB-W27_A_AcroFlapAssy.pdf

12/30/2016 WXB-W01 NC View A-A AN8-47 bolt length

AN8-45 bolt length. Added installation option that utilized an elastic stop nut. Download: SNB-WXB-W01_View_A-A_Rev-A.pdf

12/29/2016 WXB-F09 NC View G-G Rivet holes in some SNB-F10-10R and -10L Seat Support Formers may not line up with rivet holes in SNX-F10-11 Clip.

Drill new holes in SNB-F10-10R and -10L using holes in SNX-F10-11 Clip as guides. Alternately, make new SNX-F10-11 clip from .032″ thick 6061-T6 and transfer holes to it from existing holes in mating parts.

12/19/2016 WXB-C03 NC Detail -04 04 Assembly Missing

Added -04 Ruddervator Pushrod Assembly. Download: WXB-C03-04_Assembly.jpg

12/19/2016 WXB-C03 NC Detail -09 --

Added 85-13/32″ overall dimension to tube.

12/14/2016 WXB-F03 NC Detail SNX-F03-02 Part depicted with two large holes

Only large, centered hole needed. Large, offset hole deleted from part.

12/13/2016 WXB-L05 NC 04L and -05L CCC-34 Rivet

SSC-34

12/07/2016 WXB-G01 NC Detail B AN3-20A Bolt

AN3-15A Bolt

12/07/2016 WXB-C04 NC Assembly -05 AN3846-1-8 Taper Pin

AN386-1-8 Taper Pin

12/07/2016 WXB-C04 NC Assembly -01 SYMMCO #SF-2024-8 3/4" O.D. x 5/8" I.D. x 1/2" Long

SYMMCO #SF-2028-10 7/8″ O.D. x 5/8″ I.D. x 3/4″ Long. Trim bushings to 1/2″ length

12/06/2016 WXB-F17 A -03 Assembly and Part -01 Rivet holes missing from -03 and -01. LH and RH parts incorrectly identified in Assembly -03. Corner clearance cutouts missing from SNB-F17-03R/L. Top rivet added to Ass'y -03.

Added matched hole rivet holes to -03 and -01. Added corner clearance cutouts to SNB-F17-03R/L. Added rivet to top hole of -03 Ass’y. Download: WXB-F17_B_Firewall_&_Stifnr.pdf

12/05/2016 WXB-F07 NC Details -05 and -09 --

Revised flat patterns for SNB-F07-09. Drawing change does not impact existing builders.

12/05/2016 WXB-F06 NC -01 --

Incorporated revised WXB-F07-09. Drawing change does not impact existing builders.

10/23/2016 WXB-F15 NC -- Part numbers SNX-F15-12R and -12L.

Part numbers WXB-F15-12R and -12L

Added part SNB-F15-13 Angle, Qty.

Added Depiction of kit-provided part SNB-F15-13 Angle which is used to make parts -12R and -12L.

10/23/2016 WXB-F12 A -- Part number call-outs

Part SNX-F15-12R & -12L changed to WXB-F15-12R & -12L Angle Clip.

09/27/2016 WXB-F26 NC Detail J-J 9-7/8” vertical dimension

9-15/16” vertical dimension. Download: WXB-F26_View_J-J_Detail.pdf

09/27/2016 WXB-F26 NC Detail P AN525-10R12 bolts, Qty. 4

AN525-10R11 bolts, Qty. 4 and added AN-960-10 washers under nuts.

09/26/2016 WXB-B01 NC Specifications Fuel Capacity 16 gallons

Fuel Capacity 20 gallons

09/19/2016 WXB-F14 NC -03R and -03L Remove 2 BOTTOM lugs.

Remove two TOP lugs. Download: SNB-F14_Rev_A_Detail.pdf

09/16/2016 WXB-F17 NC -03 Top rivet installed

Top rivet NOT installed at this time

08/25/2016 WXB-W08 NC Detail E MS24694-S58 Screw

MS24694-S56 Screw

08/24/2016 WXB-F18 NC Details A and B AN525-10R12 bolts, Qty. 4

AN525-10R11 bolts, Qty. 4 and added AN-960-10 washers under nuts.

06/24/2016 WXB-F12 NC Multiple Hardware Installation

Forward rivets through skin and upper longeron should be left to a later assembly after windshield skirt is installed, corrected here to pilot holes only.

Changed AN525-10R12 bolts through motor mount angles, rudder pedal mount angles, and angle clips to AN525-10R11.

Four holes below spar tunnel cutout changed to 1/8″ holes instead of rivets to allow for spar bumper install on F02.

Download: WXB-F12_B_Fwd_Side_Panel.pdf

Table best viewed in landscape orientation on small mobile devices.
Xenos Revision Log:
Date Drawing Rev Location Incorrect Correct
02/24/2023 XNS-L01 B Detail -03 Gear Leg --

Added alternate pilot hole location for airframes equipped with the Zero Motor. Download: Xenos_L01-03_Gear_Leg_Pilot_Hole.png

01/27/2022 XNS-T08 NC Detail -01R/L Skin profile trim unclear

Added Detail A to clarify trim profile. Download: Xenos_Ruddervator_Skin_Trim_Detail_A.jpg

05/19/2015 XNS-B06 Flight Manual C Page 28 100 MPH Maneuvering Speed

115 MPH Maneuvering Speed — Download Corrected Page 28

05/19/2015 XNS-B06 Flight Manual C Page 20 Tailwheel Datum Calculation

Tail Wheel Reference Arm “D” = “C” + “B” — Download Corrected Page 20

03/23/2015 XNS-F16 Part -02 Drawing is correct, Sonex-provided matched-hole part provided before 04/2015 may have extra hole.

Do not transfer the 2 pilot holes shown in the accompanying photograph to the forward fuselage verticals. These two holes in F16-02 are to be ignored. Download: F16-02-Errant-Hole.jpg

02/05/2015 XNS-L02 B

Removed -04 and -05 tail wheel weldments (Discontinued parts). Added -28 and -30 Machined tailwheel Assemblies. Revised -01 Tail Wheel Installation to show -28 or -30 Machined Tailwheel Installation.

02/01/2015 XNS-B06 Flight Manual B Page 34 Drag Polar

Deleted Drag Polar

11/24/2014 XNS-L05 NC Detail -13 Part Not Needed

Detail -13 Master Cylinder Mount Spacer: Part not needed, detail deleted.

11/10/2014 XNS-F23 A Details -14 and -01 -14 and its installation missing from drawing

-14 Part and detail for its installation added for compliance with

Xenos Service Bulletin XNS-SB-001 (issued 11.15.11). Download: XNS-SB-001_drawing.

pdf

04/16/2014 XNS-W26 A Detail -08

Added Full Size Pattern

04/16/2014 XNS-W26 A Detail -03 Make from XNS-xx-xx

Make from SNX-Z02-04

01/21/2014 XNS-F12 NC Detail -01 CCP-44 Qty 12 Req'd for XNS-F14-08

CCP-44 Qty 21 Req’d for XNS-F14-08. Removed reference to Forward Wing Attach Angle Doubler.

01/21/2014 XNS-D02 NC Detail -20

Updated -20 Detail to show part supplied with airframe kit. Added Airframe Kit Component tags to -03, -04, and -06 Bows

01/21/2014 XNS-D01 NC Sections T-T, S-S

Moved canopy latch handle rearward (option) to clear throttle quadrant. Moved Loctite warning to inside the canopy. Update views (Section T-T and S-S) for SNX-D02-02 canopy cable. Removed NACA scoop from fuselage side.

03/01/2013 XNS-B06 Flight Manual A Pages 8 and 38

Emphasized need to lock canopy before flight — Download Corrected Page 38

06/28/2011 XNS-L02 A -01 Tail Wheel Installation AN4C-12 Bolt and AN365-428 Nut

Replace with AN4-12 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 XNS-L01 A -01 Main Gear Installation AN4C-30 Bolt and AN365-428 Nut

Replace with AN4-30 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

06/28/2011 XNS-L01 A Detail A AN4C-17 Bolt and AN365-428 Nut

Replace with AN4-17 Bolt, AN310-4 Castle Nut, and MS24665-208 Cotter Pin

10/02/2009 XNS-P03 NC Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

10/02/2009 XNS-P02 NC Detail B-B Throttle and Mixture cable call-outs incorrect

Refer to engine and/or Aerocarb manual for proper throttle cable options.

09/03/2009 XNS-G01 A -05 Tank Assembly 1/4" Pipe Thread Brass Close Union (Automotive)

AN911-2D Nipple

07/02/2009 XNS-W15 NC Detail -01R and -01L View Looking up, Cherry CCP-42 Rivets, 50 Required...Dimple Skins and Rib per Detail A. View Looking down, Cherry CCP-42 Rivets, 60 Required....

CCC-42 Rivets, 50 Required and CCC-42, 60 Required. All leading edge rivets forward of the spar line are CCC-42.

07/02/2009 XNS-W05 NC Detail -01R and -01L View Looking up, Cherry CCP-42 Rivets, 55 Required...Dimple Skins and Rib per Detail A. View Looking down, Cherry CCP-42 Rivets, 66 Required....

CCC-42 Rivets, 55 Required and CCC-42, 66 Required. All leading edge rivets forward of the spar line are CCC-42.

02/06/2009 XNS-F17 NC Detail -02

Drawing is correct. Adjust flutes in firewall as needed to install Southco fasteners. See photo: Southcos-Installed.jpg

11/18/2008 XNS-T10 NC Details -06 and -07 Delete -06 Rudder Top Skin and -07 Rudder Top Former

Replace with XNS-T10-06 Fiberglass Rudder Cap. Install per drawing XNS-T09A-RudderAssembly.pdf

08/20/2008 XNS-C01 NC Detail -01 Rudder return springs not shown

See attached jpeg for installation detail: XNS-C01_Rudder_Spring.jpg

08/19/2008 XNS-W03 NC Detail -03 Aileron Hinge Detail missing

Aileron Hinge pins to be made from MS20257P3, 19.5″ long.

08/19/2008 XNS-W03 NC Detail -02 Aileron Hinge Detail missing

Aileron Hinge pins to be made from MS20257P3, 72″ long.

08/19/2008 XNS-W02 NC Aileron attachment callout Part numbers for hinge pins missing

Install XNS-W03-02 and XNS-W03-03 Aileron Hinge Pins.

10/31/2007 XNS-B03 NC SNX-B10 and SNX-B11 drawings.

Remove from Drawing Tree. These documents are supplemental manuals, not included in the Xenos plans, that ship with your AeroVee or Jabiru engine purchase from Sonex Aircraft, LLC.

10/04/2007 XNS-W14 NC Detail -02 and -03 XNS-W14-02 and -03 Spoiler Ribs are Reversed

Label XNS-W14-02 Rib as -03 and Label XNS-W14-03 Rib as -02

10/04/2007 XNS-W13 NC Detail -01R and -01L Reverse all XNS-W14-02 and -03 Spoiler Rib References

Replace all XNS-W14-02 with XNS-W14-03 Spoiler Rib and all XNS-W14-03 with XNS-W14-02

10/04/2007 XNS-L01 NC Detail of -06R and -06L Counter Bore Dimensions not provided

Counter bore for brake cable housing- 3-16″ Diameter x 3/8″ Deep.

10/04/2007 XNS-F27 NC Details -12R/-12L SNX-F25-05 Upper Splice Plate

SNX-F26-05 Upper Splice Plate

10/04/2007 XNS-F27 NC Details -06R/-06L Note: Side of Longeron is 3/4" for remaining length (123 7/16")

Note: Side of Longeron is 3/4″ for remaining length (123 13/16″)

10/04/2007 XNS-F25 NC Detail -05R and -05L SF-610-8 Bushing

SS-610-8 Bushing (not flanged)

10/04/2007 XNS-F25 A Detail -01 Assembly Attach Hole Dimensions for -04R/-04L not shown

Locate -04R/-04L Holes using Pulley Brackets. Remaining Lower Hole is on center of flange and 3/4″ [19mm] from the bottom.

10/04/2007 XNS-F25 A Details -04R/-04L -04R Right Hand Clip (Shown)

-04L Left Hand Clip (Shown)

10/04/2007 XNS-F23 NC Detail -01 Bottom 4 bolts, nuts, and washers are not called out

AN3-7A Bolt, 4 Req’d, AN960-10 Washer, 4 Req’d, AN365-1032 Nut, 4 Req’d.

10/04/2007 XNS-F21 A Detail S AN366F-832, Qty 23 (can still be used if you wish)

MS21047-L08K, Qty 23 are an acceptable and less expensive alternative

10/04/2007 XNS-F21 A Section H-H Remove "Drill for CCP-44 Rivet typical 34 places"

Add “Install CCP-44 Rivets, 34 Required on -01 Assembly”

10/04/2007 XNS-F21 A Detail C ...Install flush rivet per XNS-B08 Drawing Detail A

…Install flush rivet per XNS-W05 Drawing Detail A

10/04/2007 XNS-F21 A Detail B AN3-6 Bolt 2 Required on -01

MS24694-S54, 2 Required on -01. (C’sink Longeron for Flush Head. Must be C’sunk to clear “Hockey Stick” Fittings)

10/04/2007 XNS-F19 NC Detail A Align edge of -03 Slice Channel Assembly...

Align edge of -07 Splice Channel Assembly…

10/04/2007 XNS-F18 NC Detail C AN366F-832, Qty 23 (can still be used if you wish)

MS21047-L08K, Qty 23 are an acceptable and less expensive alternative

10/04/2007 XNS-F08 A Section H-H AN366F-832, Qty 8 (can still be used if you wish)

MS21047-L08K, Qty 8 are an acceptable and less expensive alternative

10/04/2007 XNS-C02 NC Detail -01 AN3-14 Bolt

AN3-5 Bolt

03/16/2007 XNS-W39 NC Next Assembly Table -04R, Qty 1, Tie Down Vertical Angle, Used On XNS-W34

-04R, Qty 1, Tie Down Vertical Angle, Used On XNS-W36

03/16/2007 XNS-W39 NC Next Assembly Table -03, Qty 1, Tie Down Vertical Angle, Used On XNS-W34

-03, Qty 1, Tie Down Vertical Angle, Used On XNS-W36

03/16/2007 XNS-W39 NC Next Assembly Table -02, Qty 1, Tie Down Vertical Angle, Used On XNS-W34

-02, Qty 1, Tie Down Vertical Angle, Used On XNS-W36

03/16/2007 XNS-W39 NC Next Assembly Table -01, Qty 1, Tie Down Vertical Angle, Used On XNS-W34

-01, Qty 1, Tie Down Vertical Angle, Used On XNS-W36

03/16/2007 XNS-W01 NC Section D-D Section D-D

Change Section D-D to Section B-B

03/16/2007 XNS-T09 NC Detail -01 Delete -06 Rudder Top Skin and -07 Rudder Top Former

Replace with XNS-T10-06 Fiberglass Rudder Cap. Location and Rivet Installation remains the same.

03/16/2007 XNS-F23 NC Detail SNX-F23-01 (clarification of 2.9.07 revision)

Add Dimension for 1/4″ Pilot Hole. Drill hole through bottom of tube, 1 1/4″ [31.8mm] from forward end of tube.

03/16/2007 XNS-C02 NC Detail -06 Missing call-out for location and size of pilot hole

Add dimension for 3/16″ Pilot Hole on the shaft of the Mixer Output Arm located 9/16″ from the top of the part

03/16/2007 XNS-C02 NC Detail -06

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-04

03/16/2007 XNS-C02 NC Detail -05

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-03

03/16/2007 XNS-C02 NC Detail -04

Part Labeling Error in Kits shipped before 3.1.07: This part is labeled incorrectly as XNS-C02-02

03/16/2007 XNS-C01 NC Detail N AN960-10 Qty 2 washer call-out appears twice

Delte one of the AN960-10 Qty 2 washer call-outs

03/16/2007 XNS-C01 NC Detail G AN3-11 Bolt, AN970-3 Washer, AN960-10 Washer, AN310-3 Castle Nut

Change to AN4 Hardware: AN4-11 Bolt, AN970-4 Washer, AN960-416 Washer, AN310-4 Castle Nut

03/16/2007 XNS-C01 NC Detail E AN960-10 Qty 2 washer call-out appears twice

Delete one of the AN960-10 Qty 2 washer call-outs

02/12/2007 XNS-W39 NC Next Assembly Table -05, Qty 1, Tie Down Vertical Angle, Used On XNS-W34

-05, Qty 1, Tie Down Vertical Angle, Used On XNS-W36

02/12/2007 XNS-W39 NC Next Assembly Table -05, Qty 2, Tie Down Vertical Angle, Used On XNS-W37

Delete this Callout

02/12/2007 XNS-W39 NC Detail -05

Add Dimension of 1/4″ for beveled cuts on top and bottom of part. (Easy to Obtain by Measuring Full Size Part)

02/12/2007 XNS-W38 NC Next Assembly Table -01R, Qty 1, Right Hand Fwd Root Rib Angle, Used On XNS-W34

-01R, Qty 1, Right Hand Fwd Root Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -01L, Qty 1, Left Hand Fwd Root Rib Angle, Used On XNS-W35

-01L, Qty 1, Left Hand Fwd Root Rib Angle, Used On XNS-W36

02/12/2007 XNS-W38 NC Next Assembly Table -02R, Qty 1, Right Hand Aft Root Rib Angle, Used On XNS-W34

-02R, Qty 1, Right Hand Aft Root Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -02L, Qty 1, Left Hand Aft Root Rib Angle, Used On XNS-W35

-02L, Qty 1, Left Hand Aft Root Rib Angle, Used On XNS-W36

02/12/2007 XNS-W38 NC Next Assembly Table -03, Qty 5, Right Hand Aft Rib Angle, Used On XNS-W34

-03, Qty 5, Right Hand Aft Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -04, Qty 1, Right Hand Aft Rib Angle, Used On XNS-W34

-04, Qty 1, Right Hand Aft Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -05, Qty 1, Right Hand Aft Rib Angle, Used On XNS-W34

-05, Qty 3, Right Hand Aft Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -06, Qty 1, Right Hand Aft Rib Angle, Used On XNS-W34

-06, Qty 1, Right Hand Aft Rib Angle, Used On XNS-W35

02/12/2007 XNS-W38 NC Next Assembly Table -07, Qty 1, Left Hand Fwd Rib Angle, Used On XNS-W35

-07, Qty 1, Left Hand Fwd Rib Angle, Used On XNS-W36

02/12/2007 XNS-W38 NC Next Assembly Table -08, Qty 1, Left Hand Fwd Rib Angle, Used On XNS-W35

-08, Qty 3, Left Hand Fwd Rib Angle, Used On XNS-W36

02/12/2007 XNS-W38 NC Next Assembly Table -09, Qty 1, Left Hand Fwd Rib Angle, Used On XNS-W35

-09, Qty 1, Left Hand Fwd Rib Angle, Used On XNS-W36

02/12/2007 XNS-W38 NC Next Assembly Table -10, Qty 1, Left Hand Aft Rib Angle, Used On XNS-W35

-10, Qty 5, Left Hand Aft Rib Angle, Used On XNS-W36

02/12/2007 XNS-W37 NC Detail -01R and -01L AN3-7A Bolt, 4 Required on -01R (to attach -04R and -04L)

AN3-7A Bolt, 2 Required and AN3-6A Bolt, 2 Required (to attach -04R and -04L)

02/12/2007 XNS-W33 NC Detail -08 and -09 Duplicate Part Call-Outs

Delete XNS-W33-08 and W33-09 Clips (Same as XNS-W29-17 and XNS-W29-16)

02/12/2007 XNS-W30 NC Next Assembly Table -08, Qty 5, Trailing Edge Wing Rib, Used on XNS-W28

-08, Qty 5, Trailing Edge Wing Rib, Used on XNS-W29

02/12/2007 XNS-W30 NC Next Assembly Table -07, Qty 1, Trailing Edge Wing Rib, Used on XNS-W28

-07, Qty 1, Trailing Edge Wing Rib, Used on XNS-W29

02/12/2007 XNS-W24 NC Detail -08R and -08L

May be necessary to shorten these support angles to clear skin attach rivets

02/12/2007 XNS-W23 NC Detail -01L The furtherst outboard "Spoiler Trough" Rib XNS-W28-10 1 Req'd on -01L

XNS-W28-08 1 Required on -01L

02/12/2007 XNS-W22 NC Detail -01R The furtherst outboard "Spoiler Trough" Rib XNS-W28-09 1 Req'd on -01R

XNS-W28-07 1 Required on -01R

02/12/2007 XNS-W20 NC Title Block Wing Skins and Boublers

Wing Skins and Doublers

02/12/2007 XNS-W04 NC Detail -01R R1/16" [R0.16mm] Typical 2 Corners

R1/16″ [R1.6mm] Typical 2 Corners

02/12/2007 XNS-L02 NC Detail SNX-L03-04

Add Hole Location Dimension for 3/16″ Pilot Hole. Drill with center located 1 1/2″ [38.1mm] from left side.

02/12/2007 XNS-L02 NC Tailwheel

Remove Airframe Kit Component Tag from Tailwheel. This is not supplied with the Xenos Kit.

02/12/2007 XNS-F29 NC Detail -06

May have to remove some material from the bottom of this bracket to provide clearance with the fuselage floor.

02/12/2007 XNS-F19 NC Detail C Shows two screws installed in this detail

These Screws should NOT be installed yet. They are installed later. Show as pilot holes.

02/12/2007 XNS-F16 NC Detail -08

Layout and Drill the pilot holes carefully! These will match up with the laser-cut XNS-F13-01

02/12/2007 XNS-F11 NC View N-N View N-N is missing

Delete View N-N Arrows. This Detail is Shown on SNX-P04 Detail K-K

02/12/2007 XNS-F07 NC Detail SNX-F07-07R/-11L Make from 1/8" thick 6061-T6 Aluminum

Make from 0.090″ thick 6061-T6 Aluminum

02/12/2007 XNS-C04 NC Detail -04 Make from 3/16" thick 6061-T6 Aluminum

Make from 1/8″ thick 6061-T6 Aluminum

02/12/2007 XNS-B03 NC XNS-B07

Remove XNS-B07 Builders Manual from Drawing Tree

12/22/2006 XNS-W30 NC W30-01, 
W30-02
, W30-03
, W30-04
, W30-05
, W30-06 Labels on some Wing Ribs shipped prior to 12/22/06

The plans and parts are correct, however, some wing ribs were incorrectly labeled. Review the three photos below and re-label your ribs as necessary:

Aft-Rib-ID.jpg
Fwd-Rib-ID.jpg
Spoiler-Rib-ID.jpg

03/03/2005 XNS-T06 NC Detail -08 Make from 1/8" Thick x 1 1/2" x 1 1/2" Angle

Make from 1/8″ Thick x 2″ x 2″ Angle

03/03/2005 XNS-T06 NC Detail -07 Part supplied with kit has 3/16" holes for fwd spar attach

Correct per Part Correction SketchXNST0607_repair.pdf

03/03/2005 XNS-T05 NC Detail G-G Drill holes for CCC-48 Blind Rivets

Drill holes for CCP-48 Blind Rivets

12/07/2004 XNS-F13 NC Title Block (Qty Reqd) -06R Qty 2 Req'd

-06R Qty 1 Req’d

12/07/2004 XNS-F10 NC Detail -25 3 1/8" Height Dimension

4 1/2″ Height Dimension

12/07/2004 XNS-F10 NC Detail -19

Add 1/2″ from Left Edge for Horizontal Dimension on 3 holes on the LH side

11/01/2004 XNS-F28 NC Details -01R/-01L Make from XNS-Z01-01

Make from XNS-Z04-01

11/01/2004 XNS-F26 NC Details -01R/-01L 3/16" OD x 0.049" wall 2024-T3 tubing

3/16″ OD x 0.049″ wall 5052-O tubing

11/01/2004 XNS-F25 NC Details -08R/-08L Make from XNS-Z01-05

Make from SNX-Z03-02

11/01/2004 XNS-F25 NC Details -04R/-04L Make from XNS-Z01-04

Make from SNX-Z02-03

11/01/2004 XNS-F25 NC Detail -03

Add dimension: Trim Flange to 3/4″

11/01/2004 XNS-F25 NC Detail -03 Make from XNS-Z01-03

Make from SNX-Z04-02

11/01/2004 XNS-F15 NC Detail -05 Extra Pilot Holes (download XNS-F15 Rev A in .pdf format)

Delete Qty 5 Pilot Holes. XNSF15A.pdf

11/01/2004 XNS-F15 NC Details -04R/-04L Extra Pilot Holes (download XNS-F15 Rev A in .pdf format)

Delete Qty 2 holes from top view. XNSF15A.pdf

11/01/2004 XNS-F15 NC Details -02R/-02L Extra Pilot Holes (download XNS-F15 Rev A in .pdf format)

Delete Qty 8 holes on top view. Keep 2 holes on LH side. XNSF15A.pdf

11/01/2004 XNS-F15 NC Details -01R/-01L Extra Pilot Holes (downloadXNS-F15 Rev A in .pdf format)

Delete all pilot holes except 2 holes on LH side in lower view. XNSF15A.pdf

11/01/2004 XNS-F13 NC Details -03R/-03L/-06R/-06L Pilot Holes in Longersons do not match holes in fwd side skin

Delete Pilot Holes that contact the SNX-F13-01 fwd side skin

11/01/2004 XNS-F13 NC Detail -03L ...Note: See Detail "C" for slot...

…Note: See Detail “A” for slot…

01/01/2004 XNS-F25 NC Details -09R/-09L Make from XNS-Z01-04

Make from SNX-Z02-03

Table best viewed in landscape orientation on small mobile devices.
Xenos-B Revision Log:
Date Drawing Rev Location Incorrect Correct
04/18/2024 XNB-W39 NC -02 and -03 --

-02 End Block changed to XNS-W39-02, a manufactured part included in the Xenos-B kit.
XNB-W39-02 and XNS-W39-02 have identical specifications.

-03 Attach Block changed to XNS-W39-03, a manufacured part included in the Xenos-B kit.
XNB-W39-03 and XNS-W39-03 have identical specifications.

02/29/2024 XNB-G01 E -05 Tank Assembly and -01 Installation Depiction --

Removed FT-90 Fuel Flow Sensor Installation Depiction. If used, Fuel Flow Sensors must be located and installed per sensor manufacturers’ recommendations.

Removed AN915-6 Elbows (Qty. 2). Added 1/4″ NPT 45º Brass Coupler (Qty. 1), 1/4″ NPT Male Straight Coupler (Qty. 1), and AN816-6D Nipple (Qty. 1).

Changed AN818-6 and AN819-6 Steel Fittings to AN818-6D and AN819-6D Aluminum Fittings. AN part numbers in this assembly may be substituted with part numbers shown in Detail D or equivalent aluminum fittings.

Download: B-Model-G01-RevF-Details-022924.pdf

08/15/2023 XNB-B03 A XNB-C03 --

Renamed Drawing XNB-C03 from “Control System Push Rods” to “Control Stick Details”

08/15/2023 XNB-C01 B -- --

Added Dual Stick Installation Detail and Universal Seat Installation Parts:

– Added Detail U
– Added Detail V
– Detail K: Replaced SNB-F16-06L & R with SNB-F16-15L & R
– Detail R: Corrected Bolt Specification from AN3-10 to AN3-11; Added Note to use AN3-10 for Dual Stick Installations

08/15/2023 XNB-C03 C -- --

Added all Dual Stick Installation details: SNX-C04-03; SNX-C04-08; SNB-C04-20; SNB-C04-26; -19 Dual Stick Assy.

Renamed drawing from “Control System Push Rods” to “Control Stick Details”.
Changed scale of drawing from 1/2 & Noted to 1:3 & Noted.

Next Assembly Block:
Added XNB-C03-19 Dual Stick Assembly.

08/15/2023 XNB-F01 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Updated Section F-F to depict new installation.
– Updated Section E-E with additional rivet installations to be
made after XNB-F02 wing rigging.
– Added Views J-J and K-K.
– Added Section L-L.

08/15/2023 XNB-F08 D -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F08-04 Seat Pan
– Added SNB-F08-12, SNB-F08-13, and SNB-F08-14
Seat Pan Components
– Added XNB-F08-15, XNB-F08-16, and XNB-F08-17 Hinges
– Added XNB-F08-18 and XNB-F08-19 Hinge Pins
– Updated -01 for new seat pan installation
– Added View D-D
– Updated Detail A

08/15/2023 XNB-F09 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Removed SNB-F16-11L and SNB-F16-11R
– Removed SNB-F16-06L and SNB-F16-06R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-23L and SNB-F10-23R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Added Views J-J and K-K
– Views B-B, D-D, G-G, H-H: Removed Installation of Rivets until After Wing Rigging is complete (see XNB-F01)

08/15/2023 XNB-F10 A -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F10-10L and SNB-F10-10R
– Added SNB-F10-11L and SNB-F10-11R
– Added SNB-F10-18
– Added SNB-F10-19
– Added SNB-F10-23L and SNB-F10-23R

08/15/2023 XNB-F16 B -- --

Universal Seat Installation for Center and Dual Stick Installations:
– Removed SNB-F16-16L and SNB-F16-06R
– Removed SNB-F16-11L and SNB-F16-11R
– Added SNB-F16-14L and SNB-F16-14R
– Added SNB-F16-15L and SNB-F16-15R
– Updated hole pattern in depiction of -01 to match current
production part.
– Updated depiction of -03 to match all new parts.
– Added 37 pilot holes to top face of SNB-F16-02.

08/15/2023 XNB-W07 NC -06 and -07 --

Added Dual Stick Installation Dimensions to -06 Main Aileron Pushrod Assembly and -07 Main Aileron Pushrod.

04/27/2023 XNB-F11 F Detail D Two flush screws depicted as bolts

Depiction revised

04/20/2023 XNB-F08 C Detail A Call-out for View D-D

Deleted call-out or View D-D. View not required.

03/24/2023 XNB-F11 E View E-E, View N-N View E-E: Call-out for SNX-F17-11; View N-N: Deleted View N-N

View E-E: Callout should be XNS-F17-04
View N-N: View Deleted, Not applicable to a Xenos.

02/24/2023 XNB-L01 A Detail -03 Gear Leg --

Added alternate pilot hole location for airframes equipped with the Zero Motor. Download: Xenos_L01-03_Gear_Leg_Pilot_Hole.png

11/30/2022 XNB-F08 B Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-F09 NC Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-F06 A Next Used Block --

Next Used is F01, was F05. Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-B03 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-F16 A -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-F11 D -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit.

11/30/2022 XNB-F01 NC -- --

Aft Spar Tunnel kit parts had additional pilot holes added in mid 2022 resulting in a revised installation procedure and drawing flow. This upgrade has no impact on previously delivered kits and plans. All builders should use the parts and plans delivered with their kit. Moved SNB-F05 side panel install to this page, was on F05.

10/29/2022 XNB-G01 D Detail C and Preparation Instructions O-Ring under nut on exterior of tank. Seasoning the tank with fuel before tightening tank straps.

Install nut without O-Ring (Note: Existing Installations that have an )-Ring under the nut are acceptable if they are not leaking. If there is an exterior O-Ring installed and it leaks, remove the exterior O-Ring.
Removed the need to season fuel tanks with fuel prior to tightening fuel tank straps.

10/07/2022 XNB-F08 A -02 Seat Back Assembly --

Part SNB-F08-03 was narrowed by 1-1/8” on each side to ease installation. Hinge -08 unchanged. Hinge centered on Seat Back regardless of seat back’s width. Download B-Model-02_Seat_Back_Assembly.jpg

01/27/2022 XNB-T08 NC Detail -01R/L Skin profile trim unclear

Added Detail A to clarify trim profile. Download: Xenos_Ruddervator_Skin_Trim_Detail_A.jpg

11/11/2021 XNB-G01 C “Preparing and Installing the Tank” Eliminated seasoning the tank.

Revised installation procedure to tighten fuel tank straps only after the tank has been exposed to fuel, installed in the fuselage, for at least 6 weeks. Download: XNB-G01_D_Fuel_System_Install.pdf

11/09/2021 XNB-P13 A -07, -08, -09 Hinge Details Quantity Callouts, Missing Detail callout

-07 Hinge should be Qty. 2.
-08 Hinge should be Qty. 1.
-09 Callout Added
Download: XNB-P13_Details-07_thru-09.jpg

10/14/2021 XNB-D01 A Canopy Lock Pin Installation Previous detail lacked fore/aft position of hole on upper longeron

Added fore/aft position of hole on upper longeron. Identified expanded detail as View F-F. Download: B-Model_Canopy_Lock_Pin_Drilling_and_Installation.jpg

09/10/2021 XNB-G01 B “Preparing and Installing the Fuel Tank” Removed Seasoning the tank OUTSIDE the airframe.

See new procedure on updated drawing: Download XNB-G01_C_Fuel_System_Install.pdf

08/19/2021 SNB-P30 NC Detail SNB-P30-39, Top View of Aft Fence Assembly Bend Directions

Bend Directions should be opposite callouts for Right Aft Fence Baffle

08/04/2021 XNB-F13 NC -- Parts XNB-F13-01 and SNB-F13-02R/L

XNB-F13-01 Fuselage Side Skins replace plans-modified SNB-F13-01 Side Skins.
Removed Detail C Upper Longeron Slot Detail.
SNB-F13-02R/L pre-machined longerons replace plans-built longerons.

08/04/2021 XNB-F12 A Detail E, Assembly -01, General Construction Order Updated Drawing for Pre-machined Upper Longerons

Updated Assembly notes and call-outs to accommodate kit-provided machined SNB-F13-02R/L Upper Longerons with pilot holes.

08/04/2021 XNB-F11 C Detail D Updated Drawing for Pre-machined Upper Longerons

For AN3-6A bolt call-out, added “Locate per pilot hole in SNB-F15-01R/L, Upper Motor Mount Angle.”

06/25/2021 XNB-G01 A -- Revised Fuel Tank Installation to prevent distortion.

Updated fuel tank straps and tank installation procedure including:

  • Detail B: AN3-14A bolts was AN3-15A.
  • SNB-G01-10 Fuel Tank Straps (qty. 2) replaced with SNB-G01-11 Fuel Tank Straps (Qty. 4)
  • -02 Tank Installation has added bolt to connect -11 Fuel tank Straps
  • Added Important step-by-step instructions for preparing and installing the fuel tank.

Download: SNB-G01_B_Fuel_System_Install.pdf

03/26/2021 XNB-L03 A Next Assembly Chart Next Drawing XNB-B04

Should be Next Drawing XNB-L01

03/26/2021 XNB-L03 A View B-B --

Added Call-out for part XNB-L03-05 Assembly.

03/26/2021 XNB-L03 A -05 Assembly --

Added Call-out for part XNB-L05-01.

03/26/2021 XNB-L03 A Section D-D XNB-L05-15 Call-out

XNB-L05-05

03/26/2021 XNB-L05 NC Next Assembly Chart Part -01 next used on XNB-F04

Should be Part -01 next used on XNB-L03

03/26/2021 XNB-L05 NC -04 Brake / Spoiler Bracket Angle -04 Part Number and Missing hole diameter.

Should be Part Number -01. Added missing 3/8” diameter hole call-out.

02/25/2021 XNB-F11 B -01 Side View Call-out for View M-M

Removed call-out

02/25/2021 XNB-F22 NC Part -13, Clip Part not Needed

Part removed, not used on B-Model.

02/24/2021 XNB-D01 NC -02 Windshield Installation SNB-D02-05 Windshield Bow Strap incorrectly depicted

Depiction corrected to show production part. Download: SNB-D02-05_Bow_Strap_Install.jpg

02/03/2021 XNB-G01 NC Top View of Fuel Tank Drill Hole for ACV-G30 Fitting

SNX-G01-20 Fitting

01/22/2021 XNB-D02 NC Detail -05 --

Part lengthened, doglegs removed.

01/15/2021 XNB-L01 NC Detail -05 Detail missing

Added detail for builder-installed pilot holes. Download: SNX-L01-05_Axle_Detail.jpg

11/11/2020 XNB-F24 B Part XNS-F24-09 No Rudder Cable Clearance Holes

Added two ¾” diameter Rudder Cable Clearance Holes. Download: XNS-F24-09.jpg

11/02/2020 XNB-F27 NC Next Assembly Chart “Next Used” for Parts XNB-F27-10R/L

Next Used should be XNB-F19 (not XNB-F26).

11/02/2020 XNB-F19 NC Section R-R and Detail B XNB-F27-07R/L call-outs

Should be XNB-F27-10R/L

10/29/2020 XNB-F12 NC Detail D 3-23/32” dimension to bottom of F15-12R/L angles.

3-23/32” Dimension should be to the TOP of F15-12R/L angles.

10/21/2020 XNB-C01 A Detail R Duplicate Details N

Detail Z, optional Quick Release pins, was Detail N. Detail Z call-out in Detail R was Detail N.

09/29/2020 XNB-C06 NC View B-B, -10 Pulley Mount Assembly Removed “Locate at 12-15/32” below top of longeron.”

Side view provides proper position for -10 Pulley Mount Assembly

08/07/2020 XNB-L03 NC Section D-D AN9-4

AN970-4

08/07/2020 XNB-L03 NC Section D-D XNB-05-15

XNB-L05-15

07/23/2020 XNB-C07 NC View D-D Trim spring attached to side of pushrod

Trim spring is attached to the bottom of the pushrod. Download: B-Model_Trim_Springs_View D-D.jpg

03/27/2020 XNB-C03 B Assemblies -04 and -01 -04 Assembly, 75-5/32” ref. dimension -01 Assembly missing taper pin call-out

-04 Assembly ref. dimension should be 73-5/32”
-01 Assembly added AN386-2-12 Taper pin securing Stick Grip. Download: XNB-C03-01_Taper_Pins.jpeg

09/13/2018 XNB-L02 NC SNX-L03-30 and SNX-L03-20 --

Hardware Update. Replaced SNX-L03-24 8-32×7/16″ Pan Head Screws with NAS623-2-7 Screws, Qty. 2, and MS21042-08 Nuts, Qty. 2

06/05/2018 XNB-F06 NC Section C-C Rivet call-outs missing

Cherry CCP-44 Blind Rivets
46 Required (23 per side)
Locate per pilot holes in Glare Shield
Download: F06_Section_C-C.jpg

05/29/2018 XNB-P13 NC Optional Side Cowl Vents Incorrect: SNB-P13-06R and -06L

Correct: SNB-P16-06R and -06L

04/30/2018 XNB-F16 NC SNB-F16-07 in Next Assembly List Qty. 2

Qty. 4

04/30/2018 XNB-F16 NC SNX-F16-08 in Next Assembly List SNB-F11

SNB-F08

04/30/2018 XNB-F11 A View K-K Call-out missing

Added call-out for SNB-F16-07 Shear Plate. Download: XNB-F11_View_K-K.pdf

03/21/2018 XNB-W23 NC View P-P CCP-42 rivet

CCP-46 rivet

03/09/2018 XNB-W30 NC -30 Qty. 28 req'd.

Qty. 30 Req’d

03/07/2018 XNB-F24 A SNB-F24-10 --

Removed 2 upper holes from kit part. Builder to add per Assembly -01

03/05/2018 XNB-F21 B View J-J 18 Rivets Required (9 each side)

30 Rivets required (15 each side)

02/16/2018 XNB-W18 NC Detail -01R / -01L and General Construction Order XNB-W20-03 Lower Wing Skin

XNB-W20-05 Lower Wing Skin

02/06/2018 XNB-W32 NC Detail A XNB-W33-06R Right Hand

XNB-W33-06L Left Hand

02/06/2018 XNB-F11 NC View E-E Part Number SNB-F17-11

Part Number XNB-F17-04

01/15/2018 XNB-F28 NC -- --

Matched hole parts added to kit:
Part -02R replaced by XNS-F28-02R
Part -02L replaced by XNS-F28-02L
Part -03R replaced by XNS-F28-03R
Part -03L replaced by XNS-F28-03L
Part -04R replaced by XNS-F28-04R
Part -04L replaced by XNS-F28-04L
Part -05R replaced by XNS-F28-05R
Part -05L replaced by XNS-F28-05L
Part -06R replaced by XNS-F28-06R
Part -06L replaced by XNS-F28-06L
Deleted Details “A” and “B” showing hole patterns.

01/15/2018 XNB-F26 NC -- --

Matched hole parts added to kit:
Part XNB-F28-02R replaced by XNS-F28-02R
Part XNB-F28-02L replaced by XNS-F28-02L
Part XNB-F28-03R replaced by XNS-F28-03R
Part XNB-F28-03L replaced by XNS-F28-03L
Part XNB-F28-04R replaced by XNS-F28-04R
Part XNB-F28-04L replaced by XNS-F28-04L
Part XNB-F28-05R replaced by XNS-F28-05R
Part XNB-F28-05L replaced by XNS-F28-05L
Part XNB-F28-06R replaced by XNS-F28-06R
Part XNB-F28-06L replaced by XNS-F28-06L

01/15/2018 XNB-F25 NC -- --

Matched hole parts added to kit:
Part -06L replaced by WIX-F25-06L
Part -06R replaced by WIX-F25-06R
Part -03 replaced by XNS-F25-03
Part -04R replaced by WIX-F25-04R
Part -04L replaced by WIX-F25-04L
Part -09R replaced by WIX-F25-09R
Part -09L replaced by WIX-F25-09L

01/15/2018 XNB-F24 NC -- --

Matched hole parts added to kit:
Part XNB-F24-02 replaced by XNS-F24-02
Part XNB-F24-03 replaced by XNS-F24-03
Part XNB-F24-04 replaced by XNS-F24-04
Part XNB-F24-05 replaced by XNS-F24-05
Part XNB-F24-07 replaced by XNS-F24-07
Part XNB-F24-08 replaced by XNS-F24-08
Part XNB-F24-09 replaced by XNS-F24-09

01/15/2018 XNB-F21 A -- --

Matched hole parts added to kit:
Part XNB-F24-02 replaced by XNS-F24-02
Part XNB-F24-03 replaced by XNS-F24-03
Part XNB-F24-04 replaced by XNS-F24-04
Part XNB-F24-05 replaced by XNS-F24-05
Part XNB-F24-07 replaced by XNS-F24-07
Part XNB-F24-08 replaced by XNS-F24-08
Part XNB-F24-09 replaced by XNS-F24-09

11/30/2017 XNB-F23 NC -01 Tail Post Assembly AN3-8A Bolt

AN3-7A Bolt

07/19/2017 XNB-W01 NC 02R / -02L Flap Fairings --

Added Flap fairing patterns and installation detail.

07/14/2017 XNB-F03 NC Detail -09 1-3/8" cutout dimension on each end

1-1/2″

07/10/2017 XNB-C03 A SNB-C04-03 missing hole

Add 1/8″ diameter hole through tube, 1″ from end.

07/10/2017 XNB-C03 A SNB-C04-02 missing hole

Added 1/8″ Dia. hole for spring. Download: SNB-C04-02_Spring_hole.jpg

06/30/2017 XNB-C03 NC Detail -10 Changed the "make From" material. Was 7/8 OD x 3/8" ID x 5/56"

Make from Part #03-36500, cut to 5/16″ long.

Note: Latest Revisions Apply to All Serial Numbers. For revisions affecting only SN# ONX0001 thru ONX0164, see the Onex Revision Log Archive

Table best viewed in landscape orientation on small mobile devices.
Onex Revision Log:
Date Drawing Rev Location Incorrect Correct
10/30/2022 ONX-G01 D Detail A O-Ring under nut on exterior of tank.

Install nut without O-Ring (Note: Existing Installations that have an O-Ring under the nut are acceptable if they are not leaking. If there is an exterior O-Ring installed and it leaks, remove the exterior O-Ring.

01/20/2022 ONX-W17 B -08 Wing Fold handle --

Added dimensions to help locate 3/32” pilot holes in kit-provided handle. Download: ONX-W17-08-Fold_Handle_w_slot_dims.pdf

02/15/2021 ONX-C01 K View C-C --

Added note that ONX-C03-15 bearings are not symmetrical. Install bearings so no side play exists with ONX-C03-03 Control Stick Frame.

06/09/2020 ONX-F03 D View E-E FWD Label points AFT

Reversed arrow to point forward. Download: ONX-F03_View_E-E.jpg

04/13/2020 ONX-C01 I -- 1. Rudder Rigging Procedure not clear
2. Duplicate "Detail F" call-outs

1. Simplified Rudder Rigging Procedure Download: ONX-C01J_Rudder_Rigging.pdf
2. Elevator Idler Pushrod Detail renamed "Detail Q"

03/26/2020 ONX-T01 D View S-S 25-degrees Up elevator

18-degrees Minimum Up Travel

03/26/2020 ONX-C01 G Control Surface Travel Table 25-degree Elevator Up Travel

18-degree elevator Up Travel Minimum

05/28/2019 ONX-F13 B Next Assembly Block Next Assembly for -05

ONX-F09 should be ONX-F04

05/28/2019 ONX-F13 B Assembly -09 Riveting call-out

16 rivets should be 6.
-04 Strap should be -08

09/13/2018 ONX-L03 C SNX-L03-30 and SNX-L03-20 --

Hardware Update. Replaced SNX-L03-24 8-32×7/16″ Pan Head Screws with NAS623-2-7 Screws, Qty. 2, and MS21042-08 Nuts, Qty. 2

01/19/2018 ONX-F03 C Details -06 and -07 Airframe Kit Component

Removed from Kit in 2015

01/03/2018 ONX-G01 C -08 Tank Assembly Vent fitting location

Moved vent fitting location to match hole in glareshield. Download: ONX-G01-Rev-D.pdf

11/03/2017 ONX-W12 A -03 and View B-B --

Added 03 Wing skin Stiffener. Download: ONX-W12_B_InboardWingSkinning.pdf

11/03/2017 ONX-W12 A -01 Removed 2 rivets each from Ribs 3 and 4

See linked file for rivet placement. Download: ONX-W12_B_InboardWingSkinning.pdf

03/07/2017 ONX-W20 E Assembly -01R/L Reference callout for ONX-W20-05R

Callout should be ONX-W20-05L. Download: ONX-W20-05R-L.pdf

03/07/2017 ONX-W20 E Assembly -05R/L "Shown" and "Opposite" callouts reversed.

-05R is Opposite, -05L is Shown. Hidden lines for flange edges should be solid lines. Download: ONX-W20-05R-L.pdf

05/13/2016 ONX-P01 A Details A and B

Positioning and aligning engine using spacers has been better defined. Spacing the engine forward (as required) for turbo installations is typically required. See linked drawing. ONX-P01_Details_A_and_B

03/24/2016 ONX-F19 C Detail -18 Kit Provided Component

Make from 6061-T6 or Phenolic 5/16″ thickness can be achieved by stacking 1/8″ and 3/16″ material. Download: ONX-F19-18_Idler_Spacer_Detail

03/08/2016 ONX-T08 D "Next Assembly" List Call out for part -17, Qty. 1, was removed.

Call-out for part -18, Qty. 2, was added

02/16/2016 ONX-P03 B Detail -01 Detail removed

Deleted specific mounting location for battery box. Each builder must determine correct battery box dimensions and mounting location for their particular aircraft.

01/20/2016 ONX-T03 E Detail -03 "Full Scale" call-out

Removed “Full Scale” call-out.

12/03/2015 ONX-G01 B Premolded NPT ports removed from tank.

Added Oops fittings for fuel ports. Use of Oops fittings requires moving fuel supply port to bottom of tank sump. Removed optional fuel sight gauge. Added warning to NOT slosh fuel tank.

09/23/2015 ONX-L06 C Details -12R and -12L

Removed Note: “(Reverse Cutout for TriGear)”

09/23/2015 ONX-L06 C Details -12R and -12L -

Removed Note: “(Reverse Cutout for TriGear)”

06/12/2015 ONX-F03 B Removed all Details and Hardware call-outs related to the obsolete -04 Seat Belt Assembly.

Only the AN5 hardware call-outs apply to the installation of blade-style (-06) seat belts supplied since January 2013. Download: ONX-F03_C_Gear_SeatBelt_Instl.pdf

05/04/2015 ONX-C01 G Note: General Rigging Order No instruction for final adjustment of aileron paddles

Added Note # 26) Adjust Aileron Swivel Set Screws so gap between paddle and set screw does not exceed 1/16″.

04/26/2015 ONX-W15 C Detail B

Replaced AN3-15A Bolts with MS24694-S67 Screws Qty 2 EA Side (4 Total). This allows the rivets installed later in the rear spar to clear the fasteners.

02/06/2015 ONX-L03 B Various- Machined Tailwheel Update

Removed -04 and -05 tail wheel weldments (Discontinued), Added -20 and -30 Machined Tailwheel Assemblies ,Updated -01 Tail Wheel Installation to show -20 and -30 Tailwheel Assemblies.

01/27/2015 ONX-L03 A Detail -01, -04 Part number call-out error

Corrected Part number call-outs for parts -03, -04 and -08 to match the parts provided in the kit.

12/24/2014 ONX-C01 F Detail P Height dimension of 2 29/32" from text on Neutral Aileron/ Flap rigging straight line instruction is incorrect

Removed incorrect height dimension of 2 29/32″ from text on Neutral Aileron/ Flap rigging straight line instruction.

12/24/2014 ONX-C01 F Detail P Height dimension of 2 29/32" from text on Neutral Aileron/ Flap rigging straight line instruction is incorrect

Removed incorrect height dimension of 2 29/32″ from text on Neutral Aileron/ Flap rigging straight line instruction.

09/18/2014 ONX-W12 NC -01 Inboard Wing Panel Assembly and Fuselage Attach (Views looking up and down) ONX-W02-01L Wing Panel not shown in place

Added ONX-W02-01L Wing Panel to top and bottom views. Both Outboard Wing Assemblies should stay in place through the inboard wing skinning process to ensure proper alignment between inboard and outboard wings.

09/18/2014 ONX-W05 NC General Construction Order Notes Remove the outboard wing panel.

keep the outboard wing panel and wing pin fold assembly in place to prepare for Inboard wing panel skinning.

06/08/2014 ONX-C03 A Detail -13 Labeled as kit component but no kit component supplied labeled as ONX-C03-13

Detail -13 added XNS-W37-08 Xenos Part Number to match part supplied in kit.

05/09/2014 ONX-P02 NC New Detail -11 Cooling Lip Sonex has been experimenting with new cooling exit for Onex Cowling. We were able to achieve a significant improvement in cooling.

Added detail and cutout for new lower cooling lip ONX-P02-11. Increases exit cooling area and creates more low pressure for engine cooling. Download: ONX-P02_A_Cowling_Installation.pdf

04/03/2014 ONX-D01 C -04 Hook Rail Assembly MS24693S55 Screws incorrectly shown in the aft "latched" position.

Corrected the position of the MS24693S55 Screws to show them at the forward “unlatched” position at the fwd edge of the hook angle rather than the aft “latched” position. Download: ONX-D01-04_Rev_D.pdf

Table best viewed in landscape orientation on small mobile devices.
Onex Revision Log Archive: Affecting only SN# ONX0001 thru ONX0164
Date Drawing Rev Location Incorrect Correct
03/18/2014 ONX-G01 A View B-B, Detail -07, Detail -09 NAS444-445 Anchor Nuts have been difficult to source.

Changed NAS444-445 Anchor Nut Double Lug Offset to MK2000-3 One Lug Anchor Nut. Changed 8Rx5/8-THA-SS #8 Screw to AN526-1032R8 10-32 Thread Machine Screw x 1/2″ Long and hole pattern in -07 flat pattern to match MK2000-3 Lug

03/18/2014 ONX-W21 E Details -01R/L

Changed 3/16″ hole dimension for inboard aileron control push rod attachment from7/16″ to 11/32″ to allow for Rod End to be installed on top of or below Paddle.

01/20/2014 ONX-F09 D Detail -04 Piano hinge halves labeled as Side Attach Hinge.

Changed hinge name from Side Attach Hinge to Lower Attach Hinge.

01/20/2014 ONX-D01 B Section S-S and Section T-T Views of ONX-D02-02 Canopy Cable shows cable loop.

Updated views for ONX-D02-02 Canopy Cable which uses MS swaged blade end. Download: ONX-D01_Canopy_Cable_Installation.pdf

01/20/2014 ONX-W02 NC View A-A , Detail C (new) Duplicate use of View A-A

Changed duplicate View A-A Trim Strip Installation to View B-B. Added Detail C for determining ONX-W08-02R and -02L Fiberglass Wing Tip Length for Height of Wing when folded to centerline. Download: ONX-W02_A_OutboardWingComplete.pdf

11/25/2013 ONX-P10-ALL-1 A Page 1 of 2 Detail ONX-P01-16 Bend down line at center of part.

Bend up at center of part. Note: This drawing and part included with the optional Onex Fence Baffle Kit only and are not part of the airframe plans set.

10/14/2013 ONX-W13 NC Section B-B Outboard Pivot Doubler Channel shown toward the top of the rib

Corrected view to show ONX-W19-03 Pivot Doubler Channel attaching to the bottom of the rib.

10/14/2013 ONX-T08 B Detail -13

Changed part geometry so upper fork nests inside the upper longerons. Download: M-ONX-T08-13_RevA_VertStabUpperFuseAttach.pdf

10/05/2013 ONX-C01 E General Rigging Order Steps 21 and 24 reference Detail M

Steps 21 and 24 should reference Detail P

09/09/2013 ONX-L06 B View E-E ONX-L06-14 (Ref) -and- AN5-16A Bolt, 2 Req'd

ONX-L06-13 (Ref) -and- AN5-17A Bolt, 2 Req’d

09/09/2013 ONX-L06 B View D-D ONX-L06-14 Align aft edge with aft edge of spar

ONX-L06-13 Align aft edge with aft edge of spar

09/09/2013 ONX-L06 B Details -14 and -15 1/4" Master Cylinder Mount Holes located 11/16" from top of angle

1/4″ Master Cylinder Mount Holes located 9/16″ from top of angle

09/09/2013 ONX-D01 A Section J-J

Added Dimension to locate ONX-D02-24R and -24L of 27 5/8″ from fwd- to aft fuselage joint to back of Windshield Mount Angles.

09/09/2013 ONX-C01 D View H-H Missing Hardware Details for Tri-Gear Steering Cables-to- Rudder Pedal links attachments.

Added Hardware Detail for Tri-Gear Steering Cables-to-Rudder Pedal links. Download: ONX-C01_View_H-H_090913.pdf

09/09/2013 ONX-W10 NC Details -03R/-03L The pilot holes provided in the machined angle part numbers ONX-W10- 03R and -03L that interface with the aft wing rib and rib doubler plate are not correct.

Two Builder Options for correction:

Option 1: Center the trailing edge of ONX-W23-03 Aft Rib and ONX-W23-07 Aft Wing Rib Doubler Plate on ONX-W10-01 Rear Spar and drill new holes through these two parts and the ONX-W10-03 Rear Spar Attach Angles using the attached detail print – Download: ONX-W09_SectionA-A_newholes.pdf

Option 2 is to remake the ONX- W10-03R and -03L per the detail provided on print ONX-W10 and leave out the interfacing holes with the aft rib and aft rib doubler.

09/09/2013 ONX-T05 C Detail -01

Because of removal of matched-hole interface with elevator horn welded part, added a note to: Locate -06 and -07 Root Ribs with Top and Forward Edges Flush with Elevator Horn Plates Note: Make Sure Top Edges of Left & Right Root Ribs are in Plane (Not twisted relative to each other)

09/09/2013 ONX-T05 C Details -06 and -07

Removed matched-holes that interface with Elevator Horn Welded Assembly

09/09/2013 ONX-T05 C Details -03 and -04 Detail Part labels are reversed.

Switched -03 and -04 detail part labels to match correct Xenos Parts.

05/21/2013 ONX-P10-ALL-2 A Page 2 of 2

Added Detail for ONX-P01-45 Center Oil Cooler Baffle. Download: ONX-P10-ALL-RevB-Page2of2.pdf

05/21/2013 ONX-P10-ALL-1 B Page 1 of 2

Added Detail for ONX-P01-45 Center Oil Cooler Baffle. Download: ONX-P10-ALL-RevC-Page1of2.pdf

05/21/2013 ONX-G01 A

Note: For those using the Sonex Fuel Level Probe, Sonex recommends shortening the probe 2″ to allow for removal and re-installation of the probe with the fuel tank installed. Download the following PDF drawing file for instructions on how to accomplish this: Cutting_Sonex_Fuel_Probe.pdf

05/21/2013 ONX-W21 A Details -08 and -12 Two of the supplied parts may have the pilot hole for the swivel set screw on the wrong side.

Ignore the pilot hole locations on the supplied parts. Place the holes in the location shown on the full size patterns for -08 and -12 and use them in the assemblies as described in the -06R/L and -10R/L Assemblies. Download the following PDF drawings showing the latest revisions of these two parts: ONX-W21-08_Rev_B, ONX-W21-12_Rev_B

05/21/2013 ONX-W20 D Detail -03R/L Make from 0.032" thick 6061-T6 Aluminum

Make from 0.025″ thick 6061-T6 Aluminum

05/21/2013 ONX-W19 C Detail -03R/L Make from 0.032" thick 6061-T6 Aluminum

Make from 0.025″ thick 6061-T6 Aluminum

05/21/2013 ONX-W04 F Details -02, -03, -04, and -05 Make from 0.032" thick 6061-T6 Aluminum

Make from 0.025″ thick 6061-T6 Aluminum

05/21/2013 ONX-T05 B Details -06 and -07 Make from 0.032" thick 6061-T6 Aluminum

Make from 0.025″ thick 6061-T6 Aluminum

04/01/2013 ONX-L06 A Detail -08R/-08L AN3 Bolt and hardware incorrectly called out on this assembly

Replace AN3 Bolts and hardware with Qty 2EA: AN4-20A Bolts, AN960- 416 Washers, and AN365-428 Nuts. Download: ONX- L06_B_Optional_Hydaulic_Brake_Installation.pdf

03/18/2013 ONX-T06 D Assembly -02

Deleted redundant and unnecessary bottom projection of the rudder assembly that caused confusion.

02/19/2013 ONX-W11 NC Detail -01L Cutout cavity on ONX-W18-15 Steel Outbd Pivot Plate shown as solid line

Cutout cavity on ONX-W18-15 Steel Outbd Pivot Plate changed to hidden line

02/19/2013 ONX-G01 NC Tank Assembly Detail Fuel Valve handle Contacts Tank

Use Miniature Fuel Valve Handle such as Wick’s p/n FV-107401 or McMaster-Carr p/n 4112T22

02/18/2013 ONX-W16 C Detail -01 Rivet shown installed on centerline where Seat Belt Attaches.

Added Note (No Rivet- 1 Place) to rivet location second up from the bottom on the centerline of the spar. Refer to ONX-F03 View B-B showing location of the seat belt fitting.

02/11/2013 ONX-F03 A

Added Details -06 and -07 for Blade-Style Seat Belt now supplied with kits. Added views C-C and D-D to show hardware installaiton for -03 Seat Belt Installation. Changed hardware for -03 Seat Belt Installation. Added Hardware call-outs for -08 Seat Belt Installation. Download: ONX-F03_B_Gear_SeatBelt_Instl.pdf

01/25/2013 ONX-F09 C Detail -01 Dimension missing to locate ONX-F08-01. Hardware missing for tail dragger where tri-gear mount attached at upper part of the firewall.

Changed reference from ONX-F08-02 to ONX-F08-01 and added dimension locating this assembly. Added fasteners where upper tri-gear mount is for tail dragger.(For Tri-Gear, this hardware is installed on ONX- L02) AN525-10R14 Bolt, 2 Req’d on -01 (1 EA Side),AN960-10 Washer, 2 Req’d on -01 (1 EA Side), and MS20364-1032 Fiberlock Thin Nut, 2 Req’d on -01(1 EA Side). Download: ONX-F09_Rev_C_Hardware.pdf and ONX-F08-01_locating_dimension.pdf

01/25/2013 ONX-C05 NC View C-C Extra Cable Clamp shown on long elevator push road and spring lengths are not shown to scale.

Removed Cable Clamp shown on Long Elevator Push Rod and changed spring lengths to show more equal length between the front and back spring.

01/25/2013 ONX-W09 B Detail -01R/L Aft Rib Call-out for 4 outboard Ribs ONX-W23-05L

Aft Rib Call-out for 4 outboard Ribs ONX-W23-04L

01/25/2013 ONX-T03 D Detail -01 Inboard flanges shown on ONX-T04-07R and -07L

Removed flanges from inboard end of ONX-T04-07R and -07L

01/25/2013 ONX-T02 E Assembly -02 ONX-T09-03 and ONX-T09-04 Qty 2 Req'd on -02 Elevator Assembly

ONX-T05-03 and ONX-T05-04 Qty 2 Req’d on -02 Elevator Assembly

01/17/2013 ONX-W14 B Detail -04 ONX-W17-03 Rear Spar Pin (Ref)

ONX-W14-06 Rear Spar Pin (Ref)

01/17/2013 ONX-W14 B Detail -03

Added reference to ONX-W14-07 Fork (machined fitting supplied as part of the welded ONX-W14-03 Fwd Fork Assembly).

11/29/2012 ONX-F16 NC Detail -04

Updated view of part to show all holes in the part supplied with the kit.

11/29/2012 ONX-F15 A Detail K

Added Note to 5/16″ Dimension: This is a REF dimension. Push formers out tight against the turtledeck then use pilot holes in clips to drill to formers.

11/29/2012 ONX-F10 NC Detail -01R/L

Added reference dimensions to locate fuselage vertical angles (for those who do not use the machined angle option). Download: ONX-F10_Ref_Dimensions.pdf

11/29/2012 ONX-B03 A Drawing Tree

Added ONX-B05 Optional Wing Locks and Corrected Call-out for ONX-B06 Flight Manual. Download: ONX-B05.pdf

11/28/2012 ONX-T08 A Detail -08 Part is too wide to fit between the upper longerons

Add a 1/8″ radius to upper outboard edges that to match the inner radius of the upper longerons.

11/28/2012 ONX-T08 A Details -09 and -10

Added a 1″ diameter hole to match the hole shown on ONX-T07 Detail – 01. This hole is used for removal of the long elevator push rod and can be added to a completed aircraft if needed.

11/21/2012 ONX-L05 NC Detail -08

Delete “per Detail xx”

11/21/2012 ONX-F17 C Section D-D

Updated view of part to show all holes in the part supplied with the kit. Added note to See ONX-C01 View L-L for Aft Rudder Cable Pulley Installation. (Not req’d to do at this time but is easier to access now)

11/21/2012 ONX-F15 A General Construction Order Step 8 mentions attach plates that do not exist on the Onex.

Changed Step 8 to read Fuselage Vertical Angle instead of Attach Plate.

11/21/2012 ONX-W06 B Details -07L -04 LH Flap Drive Rib

-05 RH Flap Drive Rib

11/21/2012 ONX-W06 B Details -07R -05 RH Flap Drive Rib

-04 LH Flap Drive Rib

11/21/2012 ONX-W06 B Details -03, -04, -05, and -06

Removed LH and RH tags on these parts.

10/30/2012 ONX-W15 B Details A, B, and -05R/L Details A and B labeled Full Scale

Details A and B are Scale 1:2. Also added Full Scale View of ONX-W15- 06R/L to allow fabrication for those who do not purchase the Machined Angle Component Kit.

10/30/2012 ONX-T06 C Detail D-D CCP-44 Rivets Qty 3 Attaches Leading Edge Rib, Fwd Spar Assembly

CCP-46 Rivets Qty 3 Attaches Leading Edge Rib, Fwd Spar Assembly

10/30/2012 ONX-T02 D Assembly -02

Added note to Maintain 70 13/32″ overall width of Elevator Assembly, allow inboard edge of Elevator Skins to float on Elevator Root Assembly.

10/17/2012 ONX-L01 D Detail -12

Added note to up-drill 3/32″ pilot hole to 5/32″

10/17/2012 ONX-C01 C Detail M Detail M is used twice.

Changed the duplicate Detail M for Neutral Flap & Aileron Rigging to Detail P. Updated references in General Rigging Order from Detail M to Detail P.

10/17/2012 ONX-W08 NC Detail -04

Removed pilot holes from -04 hinge half. These will be located by View A-A with the 5/32″ offset dimension and drilling through the pilot holes in the wing skin and rear spar. Added this step to the General Construction Order position between step 5 and 6.

10/09/2012 ONX-F11 A Detail -03R/-03L Pilot Holes on Fwd Side don't line up with pilot holes in glareshield, gear attach bracket, or fuel tank strap location.

Existing builders should add holes to glareshield and forward upper longerons where required. Plan views and part details were corrected on the glareshield to longerons. Download: ONX-F11_RevB.pdf

10/09/2012 ONX-W19 B Detail -03R/-03L, Assembly - 07R/-07L

Part detail and Assembly detail revised to show new part included in the kit. Download: ONX-W19-07R-07L_w_new_supplied_part.pdf

10/09/2012 ONX-W17 A Detail -08

Dimensions added for slot holes. Download: ONX-W17-08-RevA-FoldHandle_w_slot_dims.pdf

10/09/2012 ONX-W07 NC Detail A and Assembly -01 These views do not accurately show location of Pitot/Static Probe

Changed Detail A and Assembly -01 to agree with View Looking up on Inboard RH Wing Panel in lower RH side of drawing, which is correct.

10/09/2012 ONX-W06 B Detail -01 -01L Callout incorrectly reads LH Flap Assembly (Opposite - 01L)

-01R RH Flap Assembly (opposite -01L)

10/09/2012 ONX-W04 E Detail -09 Make from XNS-Z02-01

Kit provided part ONX-W04-01

10/09/2012 ONX-T06 B Assembly -01

Added Missing Dimensions on Rivets that attach the Tail Skin to the ONX-T08-04 Tip Rib and ONX-T08-14 Tail Tip. Same as ONX-T02 Rev D Top View.

10/09/2012 ONX-T01 B Details -06 and -07 Rudder and Elevator Attach Hinge Pins called out on -01 Installation and Section H-H but details not provided.

Added Details -06 and -07 showing Rudder and Elevator Attach Hinge Pins. Download: ONX-T01-06_and-07.pdf

10/08/2012 ONX-F22 A Detail -05 Bottom and Front view dimensions do not match. Front view lacks representation of the bottom leg tapering back.

Corrected bottom and front view dimesions and front pictoral view. Download: ONX-F22-05_RevA.pdf

10/05/2012 ONX-W20 C Detail -03R/-03L, Assembly - 05R/-05L

Part detail and Assembly detail revised to show new part included in the kit. Download: ONX-W20-05R-05L_w_new_supplied_part.pdf

10/02/2012 ONX-L02 A Detail -01 Part ONX-L02-03 Drive horn is supplied with 1/4" Dia but AN3 hardware called out to attach the L02-11 Drive link.

Attachment bolt for L02-03 Drive Horn and L02-11 Drive Link changed from AN3 to AN4 Hardware.

09/28/2012 ONX-W21 C Details -01R/L

Added dimensions for aileron push rod to attach to. Download: ONX-W21-01R-01L.pdf

08/14/2012 ONX-F21 A Detail -01R/L

Added a 4″ cutout access panel hole to Right and Left Side. On RH side, access hole is located in the aft most bay just below the upper longeron. On the LH side, access hole is located just below the upper longeron and just forward of Bulkhead #5.

08/14/2012 ONX-F20 A Detail C

Added this detail to show the alignment of the aft side skin. See same pdf as ONX-F17_DetailE.pdf above. Download:ONX-F17_DetailE.pdf

08/14/2012 ONX-F17 B Detail E

Added this detail to show the alignment of the aft lower and aft side skins. Download: ONX-F17_DetailE.pdf

08/14/2012 ONX-W22 NC Details -03R/L, -04R/L, -07, and -08 Center cutouts not shown correctly.

Drawings corrected to match supplied parts.

08/14/2012 ONX-W21 B Details 01R/L and -02R/L Top views do not show AN970-4 Washer Correctly

Corrected view to show 1.125″ diameter of AN970-4 Washer.

07/17/2012 ONX-L02 NC Detail A and General Construction Order Drill 3/8" Diameter holes through firewall.

Drill 1/2″ Diameter holes through firewall.

07/17/2012 ONX-C04 NC Detail -05 Scale 1:2

Full Scale

07/17/2012 ONX-W21 A Details -08 and -12 and Assemblies -06R/L and -10R/L Revisions have been issued for these two parts to remove extra pilot holes. All parts supplied with kits to date are serviceable.

Attached are the pdfs showing the latest revisions of these two parts: ONX-W21-08, ONX-W21-12. Reversed -08 and -12 part call- outs on the -06R/L and -10R/L Assemblies.

07/17/2012 ONX-W18 NC Detail -07 and -08

Added dimensions for angle spar cut. See these PDFs: ONX-W18- 07, ONX-W18-08

07/17/2012 ONX-W04 D Detail -09R/L Aileron Counterbalance Lead too wide.

Reduce 1 9/32″ Counterbalance Dimension to 1 7/32″

07/17/2012 ONX-W04 C Missing Aileron Balance instructions

Added Aileron Balance Instruction. Balance Aileron per attached detail print. Download: ONX-W04-Aileron-Balance-Detail.pdf

06/08/2012 ONX-F17 B Detail -01 Dimension to front of Elevator Idler Assembly 8 63/64" [228.1 mm]

Dimension to front of Elevator Idler Assembly 9 35/64″ [242.4 mm]

06/08/2012 ONX-C01 C Elevator Control Study Supplement

Sonex is supplying the following full-size pdfs to clarify the Elevator Control Forward and Aft Travel. Download: ONX- Elevator_Idler_Study_Side_060812.pdf and ONX- Elevator_Idler_Study_Top_060812.pdf

06/07/2012 ONX-F17 B Section D-D Coutout for Elevator Push Rod is not large enough for full stick fwd (down elevator) deflection.

Increase the size of Elevator Push Rod Cutout per attached control print. Download: ONX-F17_ElevatorCutout.pdf

05/17/2012 ONX-L01 C Detail -09 Qty 1 Req'd on -01

Qty 2 Req’d on -01/-02, used on ONX-L04.

05/17/2012 ONX-F11 A Details -03R/-03L Windshield Bow Attach Angles are too far aft on some supplied parts.

Check Supplied ONX-F11-03R/-03L per the attached drawings (ONX-F11- 03L.pdf and ONX-F11-03R.pdf) and correct the holes if necessary.

05/17/2012 ONX-D02 A Detail -01 Windshield flat pattern is too large.

Corrected Flat Pattern Shape of Windshield. Added note to round cutout for fuel fill to wait to cut until the windshield is installed. Download: ONX-D02-01_RevB.pdf

05/17/2012 ONX-T03 C Detail -01 Extra Note: Cleco the Fwd Spar Attach Bracket to the Fwd Spar Strap

Delete Extra Note: Cleco the Fwd Spar Attach Bracket to the Fwd Spar Strap

05/17/2012 ONX-T01 A Section A-A

Added CCP-46 Rivets Qty 8 to attach ONX-T08-13 to aft upper fuselage longerons. Download: ONX-T01_View_A-A_Rivets.pdf

05/05/2012 ONX-W17 NC Next Assembly Block Next Assembly for ONX-W17-11 listed as W13 and ONX- W17-09R/L and -10R/L listed as W14

Next Assembly for ONX-W17-11 is W11 and ONX-W17-09R/L and – 10R/L is W16

05/03/2012 ONX-C01 B Detail C Incorrect Side view Main Spar Stack-up and incorrect bolt length for lower attach bushing mount locations. AN5-32A Bolt, 4 Req'd on -01.

AN5-32A Bolt, 2 Req’d on -01 for upper attach and AN5-31A Bolt, 2 Req’d on -01 for lower attach locations.

05/03/2012 ONX-W16 A View H-H Wing Fold Handle Brackets are incorrectly labeled.

Swap the labels on the Wing Fold Handle Brackets. ONX-W17-09L (inboard) and ONX-W17-10L (outboard).

04/28/2012 ONX-F09 B Detail -01 Rivets missing to attach forward fuse sides to aft fuselage

Added CCP-44 Qty 16 Req’d (8 per side) to attach the foward fuse sides to the aft fuselage.

04/27/2012 ONX-E01 NC Section B-B Section B-B does not show the correct spacing between the instrument panel and fuel tank.

Corrected Section B-B with Instrument Panel in correct location. Reduces the amount of space between the panel and fuel tank to 5 1/2″ [139.5mm]

04/26/2012 ONX-L01 B View E-E CCP-46 Rivets Qty 23 Req'd on -01

CCP-46 Rivets Qty 25 Req’d on -01

04/17/2012 ONX-W23 NC Next Assembly Block ONX-W23-08 Qty 4 used on ONX-W09

Delete ONX-W23-08 Qty 4 used on ONX-W09

04/16/2012 ONX-C01 B View C-C

ONX-C03-15, 2 Req’d on -01 (1 EA Side). Orient these with the side where the bronze center bushing is flush with the aluminum mount facing the centerline.

04/09/2012 ONX-F11 NC Detail -03L No dimensions are supplied for slot cutouts for canopy hooks

Dimensions added for slot cutouts. Download: ONX-F11- 03L_Slot_Dims.pdf

04/09/2012 ONX-C03 NC Detail -08 Tube Length 27 37/64" [700.3 mm], Overall Length 30 5/64" [763.8 mm]

Tube Length 28 1/2″ [723.7 mm], Overall Length 31″ [787.2 mm]

04/09/2012 ONX-C02 A Details -03, -04, -05, and -06 Sub-Component Parts called out as ONX-C02-XX

Sub-Component Parts called out as ONX-C03-XX

04/09/2012 ONX-C01 A Detail M RH Pulley Assembly is located too far inboard

Move RH Pulley outboard by 0.5″ [12.7mm]. Download:ONX- C01_DetailM_RevB.pdf

04/09/2012 ONX-C01 A View L-L RH Pulley Assembly is located too far inboard

Move RH Pulley Assembly outboard by 0.367″ [9.3mm]. Download: ONX-C01_ViewL-L_RevB.pdf

04/09/2012 ONX-C01 A Detail B

Added Ref labels to two angles shown on the top of this detail: ONX- L04-10 Pivot Doubler Angle (REF) (Left Side and Tri-Gear Only) and ONX-L04-05 Brake Pivot Angle (REF) (Left Side Only)

04/09/2012 ONX-W09 A Section B-B Rear Spar Drag Fitting omitted from view.

Added Rear Spar Drag Fitting to View and changed call-out from CCP- 42 Rivets Qty 2 Req’d to CCP-44 Qty 2 Req’d.

04/09/2012 ONX-T04 A Detail A ONX-T04-07R/-07L End Flange does not match up with mating holes on ONX-T04-01R/-01L.

Remove End Flange from ONX-T04-07R and -07L per the attached detail print – Download: ONX-T04-07R-07L_RevB.pdf. Note: If you have already finished your horizontal stabilizer, there is no need to disassemble and remove this flange.

04/09/2012 ONX-T02 C Section D-D With Flange removed on ONX-T04-07R/-07L, Qty 6 rivets on each side are no longer required.

Removed ONX-T04-07 Call-Out and the CCP-42 Rivets that attached ONX-T04-01 to ONX-T04-07. Note: If you have already finished your horizontal stabilizer, there is no need to remove these rivets.

04/09/2012 ONX-T01 NC Detail -01 Install -03 Elevator on to -02 Stabilizer with Hinge Pins from MS20257P3 Piano Hinge, 32" [812.8mm] long (2 Required on -01).

Install -03 Elevator on to -02 Stabilizer with Hinge Pins from MS20257P3 Piano Hinge, 32.5″ [825.5mm] long (2 Required on -01).

03/07/2012 ONX-T03 B Detail -02 CCP-44 Rivets, 44 Req'd on -02

CCP-44 Rivets, 40 Req’d on -02. Deleted the Rivets where horizontal rib #2 attaches.

03/07/2012 ONX-T02 B Section D-D

Removed Note: Rotated 90 degrees clockwise.

03/07/2012 ONX-T02 B Detail -01 CCP-44 Blind Rivets 4 Req'd on -01 (2 EA Side)

CCP-44 Blind Rivets 6 Req’d on -01 (2 EA Side)

03/06/2012 ONX-L01 A General Construction Order

Tri-Gear (-02 Installation): Deleted Step 6 (redundant to Step 3) Install ONX-F08-11.

03/06/2012 ONX-L01 A Detail -02

Moved CCP-46 Rivets Qty 23 Req’d from Detail -02 to View E-E. Spacing of these rivets attaching ONX-F08-11 to bottom of main spar have the same spacing as the rivets attaching ONX-F08-11 to ONX- F08-09.

03/06/2012 ONX-L01 A Details -01 and -02 CCP-46 Rivets Qty 4 Req'd on -01 (and -02)

Delete CCP-46 Rivets Qty 4 Req’d on -01 and -02. This call out is redundant as these rivets are installed on ONX-F09.

03/06/2012 ONX-F19 B Detail -19 1/4" Diameter Hole Typical 2 Places

1/4″ Diameter Hole (Top Hole) and 3/16″ Diameter Hole (Middle Hole).

03/06/2012 ONX-C02 A Detail -10R/-10L -10R and -10L are the same part

Replace -10R and -10L call-outs Qty 1 EA Req’d with ONX-C02-10 Qty 2 Req’d.

03/06/2012 ONX-W16 A Detail -01

Detail -01: Added Note to AN3-20A Bolts: Installed through ONX-W16- 02 (on aft side of Spar) and Main Spar Assembly.

03/06/2012 ONX-W09 NC Detail -01R/L Call-outs for inboard aft ribs Positions #6 and #7: ONX- W20-02L

Call-outs for inboard aft ribs ONX-W23-03L (Position #6) and ONX- W23-02L (Position #7)

02/29/2012 ONX-F19 A Detail -18

Remove 1/16″ from both Idler Spacers. Final thickness 5/16″ [7.9 mm]

02/29/2012 ONX-D02 A Detail -14

Delete Note: Note: Full size pattern of the -14 Hook Angle is provided on the XXX-XX Drawing

02/29/2012 ONX-W20 B Detail -01R/L

Opened up the paddle cutouts on the outboard wing rib and outboard doubler plate by 1/4″ on the top of the paddle windows to clear the top of the inboard paddles.

02/29/2012 ONX-T05 A Detail -02

Added Note: Elevator Horn can have arm offset to either side of Centerline. ONX-C01 Detail G shows this assembly detail

02/28/2012 ONX-T01 NC Section H-H

Add CCP-46 Rivets Qty 6 to Section H-H to attach ONX-T08-13 to Upper Longerons.

02/28/2012 ONX-P03 A

Added Tri-Gear Location for Battery Box. Download: ONX-P03-B.pdf

02/28/2012 ONX-L03 NC New Part Detail -09 Spacing between ONX-F22-07R and -07L is 3/4", should be 5/8" for tight fit for either Tail Spring Rod or Tail Skid.

Added new part detail 3/4″ OD x 0.058″ ID x 1.5″ Long 4130 Tubing Spacer. Paint with Zinc-Chromate Primer or Equivalent before installing spacer. Download: ONX-L03-A.pdf

02/28/2012 ONX-F17 A Detail -01

Added Note to Detail -01: Hardware installed on ONX-B04.

02/28/2012 ONX-F17 A Detail -01

Added AN525-10R12 Bolt, 4 Req’d on -01 and AN365-1032 Nut, 4 Req’d on -01 (2 EA Side) to attach ONX-F21-07R/L to Longeron and Fuse Side Skin.

02/28/2012 ONX-T02 A Section A-A Remove Note: Rivet location for Mid Rib attachments is in between locations pilot drilled in hinge.

Add Note: Rivet location per pilot hole drilled in hinge (Rivet call out in main view)

02/23/2012 ONX-T03 A Detail -01 Fasteners missing to hold -06 Attach Bracket to -03 Fwd Spar Strap.

Added CCP-46 Rivets Qty 11 to Detail -01 to hold -06 Attach Bracket to -03 Fwd Spar Strap. Note: Factory Head of Rivet on Aft (Attach Bracket) Side. Download: ONX-T03_Rev_B.pdf

02/22/2012 ONX-F09 A Detail -01 AN365-1032 Nut, 4 Req'd on -01 (2 EA Side)

MS20364-1032 Fiberlock Thin Nut, 4 Req’d on -01(2 EA Side). Download: ONX-F09.jpg

02/09/2012 ONX-C01 NC View H-H

Added Attach Detail for Rudder Cable Springs. Download:ONX-C01-A.pdf

02/08/2012 ONX-F05 NC Detail -08 Aft Notch begins at 15/32" from back of part

Aft Notch should begin at 11/32″ from back of part

02/08/2012 ONX-F05 NC Detail -08 Detail Listed as 1/2 Scale

Detail is Full Scale

02/08/2012 ONX-F05 NC Detail -10

Added Section G-G and dimensions to Detail -10. Download: ONX-F05-A.pdf

02/08/2012 ONX-D01 NC Detail -07 There are two Detail -07's (Fuel Cap Cover and Canopy Latch Wear Plate)

Change Canopy Latch Wear Plate to -08. Update the two references to ONX-D01-07 Latch Wear Plate on Detail -04 to ONX-D01-08 Latch Wear Plate.

02/08/2012 ONX-C02 NC Detail -16R/L

Remove 1/32″ from the Long Bronze Bushing so rotation occurs between bushing and bolt.

02/08/2012 ONX-C02 NC Detail -02 AN3-22A Bolt, 2 Req'd on -02

AN3-21A Bolt, 2 Req’d on -02

02/08/2012 ONX-C01 NC View L-L

Added Note to CCP-44 Rivet Call-out: String Rudder Cable End thru BEFORE installing these rivets.

02/08/2012 ONX-C01 NC Detail F MS24694-S77, 2 Req'd on -01(1 EA Side)

MS24694-S69, 2 Req’d on -01(1 EA Side)

02/07/2012 ONX-W20 A General Note

Add Note: Inboard and Outboard Fold Rib Assemblies CANNOT be checked against each other by aligning them on the flat. They must be installed on the wing spars at the 2.5 degree angle specified and with a 1/16″ gap between them.

02/07/2012 ONX-W19 A General Note

Add Note: Inboard and Outboard Fold Rib Assemblies CANNOT be checked against each other by aligning them on the flat. They must be installed on the wing spars at the 2.5 degree angle specified and with a 1/16″ gap between them.

02/01/2012 ONX-L04 NC Detail -05 Supplied M-ONX-L04-05 part is made opposite to the views on the prints.

Download: ONX-L04-REF.pdf. Drawing shows how this reversed part can be used on both the std and tri-gear brake handle installations.

02/01/2012 ONX-L04 NC Detail -05 Missing part detail for -05 Pivot Angle

Added part detail for -05 Pivot Angle. Download: ONX-L04-05A.pdf

02/01/2012 ONX-L04 NC Detail -03 AN3 Bolt thru assembly...A-223 Pulley has a 1/4" ID

Add 3/16″ ID x 5/16″ OD x 3/8″ Long Bronze Bushing to -03 and -04 Assemblies. Drill ID of Pulley up to 5/16″ and insert bushing into pulley.

02/01/2012 ONX-W20 A Detail -01R/L

Added note to -01R/-01L Assembly to either cut the root rib and doubler plate to clear the ONX-W21-04 Bellcrank Pivot or to notch the bellcrank pivot to clear the root rib and doubler plate.

02/01/2012 ONX-W19 A Detail -01R/L

Added note to -01R/-01L Assembly to either cut the root rib and doubler plate to clear the ONX-W21-04 Bellcrank Pivot or to notch the bellcrank pivot to clear the root rib and doubler plate.

01/31/2012 ONX-F22 NC Details -02R/L and -03R/L

Added Cutout Details for Rudder Cables to Vertical Channels #2 and #3 RH and LH. Download: ONX-F22-A.pdf

01/28/2012 ONX-W19 A Detail -06 3 attach holes are not symmetrical between R and L Side

Deleted 3 attach holes from ONX-W19-06 Doubler Angle allowing the same part to be used on both inboard and outboard and right and left assemblies.

01/25/2012 ONX-F13 NC Detail -09

Added -09 Upper Firewall Assembly, which details the attachment of – 08 windshield strap to the -04 Upper Firewall Former. Download: ONX-F13-A.pdf

01/25/2012 ONX-F09 NC Detail -01 ONX-F13-04 (Pointing to Upper Firewall Former)

ONX-F13-09 (Pointing to Upper Firewall Former Assembly)

01/25/2012 ONX-C01 NC View H-H Two Bolts too short, missing hardware for center rudder pivot block attach.

AN3-11 Bolts (2 Req’d) changed to AN3-14 Bolts (2 Req’d). AN3-26A Bolts. Called out Qty 4 and actually need Qty 6 to include the center Rudder Pedal Mount Block. Also need Qty 12 -10 Washers and Qty 6 – 1032A Stop Nuts for this same installation.

01/22/2012 ONX-C02 NC Details -15, -16R/L A-223 Pulleys have 1/4" ID. Need 5/16" ID for bushing.

Added note to -15 and -16R/L to drill inner race of Pulley up to 5/16″ and insert bronze bushing.

01/17/2012 ONX-P03 NC Detail -02 Battery Box Blank Height 10 3/4"

Battery Box Blank Height 11 3/8″

01/17/2012 ONX-L01 NC View B-B

Add a Call-out for ONX-F08-09

01/17/2012 ONX-F21 NC Detail -02R/L Supplied Machined Angle Parts have Seat Belt Attach Plate holes at #2 Former Location not the correct #3 Former Location. Applies to Machined Angle Option Customers Only.

Ignore the Attach Plate holes in the Machined Angle Part. Drill new holes per ONX-F03 Detail A at the #3 Former Location.

01/17/2012 ONX-F08 NC Next Assembly Block Incorrect Next Assembly Call-outs for -11 and -09

Corrected Next Assembly Call-outs for -09 and -11.-09 has two next assembly call outs with Qty 2 used on ONX-F09 and Qty 1 used on ONX-L01. -11 next assembly should be L01

01/12/2012 ONX-F04 NC Detail -01 Side view showed Glareshield too Long: 30 55/64" [REF]

Correct Glareshield Length in side view is: 29 39/64″

01/10/2012 ONX-L01 NC Detail -09 #19 Drill. Tap for 8-32 Drill.

#29 Drill. Tap for 8-32 Drill.

01/10/2012 ONX-F21 NC Detail -07R/L Two vertical pilot holes cut too far aft on Rev N/C ONX-F21- 07R/L

Use the lower 5 holes to align this part with the fwd and aft lower longerons. Use the fuselage side skin to properly locate two vertical holes. It is acceptable for the two holes in this part to be ovaled a bit.

01/10/2012 ONX-T05 NC Detail -05R/L Top View is incorrectly projected

Move Top View to the Top side of the front view. -05L is shown. -05R is opposite.

01/04/2012 ONX-F21 NC Detail -01R/L Rudder Cable cut-outs are incorrect.

Deleted rudder cable cut-out details. See ONX-F01 for rudder cable cut-out detail.

01/04/2012 ONX-F20 NC Section B-B CCP-44 Qty 4 Req'd on -02 (2 EA Side)

CCP-46 Qty 4 Req’d on -02 (2 EA Side)

01/04/2012 ONX-W06 B Details -07R/L Detail of -07R/L Elevator Root Rib Drive Assembly

Detail of -07R/L Flap Root Rib Drive Assembly

12/27/2011 ONX-W14 A Detail -01R/L All bolt call-outs are too long.

WAS: AN3-13 IS: AN3-7 for Handle Pivot Bolt. WAS: AN3-12 IS: AN3- 7 for Fork Fitting Attachments.

12/19/2011 ONX-F09 NC Detail -01

Added Qty 4 EA (2 EA Side) of MS24694-S54 Screw and AN365-1032 Nut on -01 holding upper longerons to aft fuselage assembly.

12/19/2011 ONX-F09 NC Detail -01

Removed Qty 4 EA (2 EA Side) of AN525-10R12 Bolt, AN960-10 Washer, and AN365-1032 Nut on -01 holding fuselage floor to aft fuselage assembly.

12/19/2011 ONX-W15 A Detail -01

Added dimension for locating ONX-W15-06 3/32″ inboard from edge of ONX-W15-05 Inbd Rear Spar Channel

12/19/2011 ONX-W08 NC Detail -01R/L The two inboard aft rib flanges are drawn as hidden lines long enough to catch the first rivet aft of the spar line.

Revised drawing to show the two aft rib flanges end before the rivet closest to the spar line and added a note that rivet does not engage the aft rib at these two locations.

12/19/2011 ONX-W04 B Detail -01R/L AN3-22A Bolt, 3 Req'd on -01R/L

AN3-17A Bolt, 3 Req’d on -01R/L

12/19/2011 ONX-T08 A Details -09, -10, and -16

Small Revisions to these 3 parts. Rev N/C parts are serviceable. (Deleted ONX-T08-17..this part is not used)

12/19/2011 ONX-T08 NC Next Assembly Block Qty 2, Vertical Leading Edge Rib, Next Assembly T02

Delete this Item.

12/19/2011 ONX-T07 B Detail -01 ONX-T08-17 Spacer shown on -01 Assembly. AN3-7A Bolt Qty 4 thru this assembly.

Remove ONX-T08-17 Spacer from Detail -01. AN3-6A Bolt Qty 4 thru this assembly. Changed bolts used on this assembly from AN3-7A to AN3-6A and removed Qty 4 of the 8 Washers.

12/19/2011 ONX-T07 A Detail -01 Lower 2 holes on TailSpring Doubler Assembly interfere with the radius of the ONX-F22-06 Lower Fuse Attach Angle.

Move the 2 lower holes up clear this radius. Also change call-out to AN3-7A Bolt (was AN3-6A). Download: ONX-T07_Rev_A.pdf

12/05/2011 ONX-L01 NC View F-F View Looking Forward

View Looking Aft

12/05/2011 ONX-F03 NC View B-B View B-B Appears Twice.

Change title of seat belt side fuselage attach to View C-C to match -03 Install Call-out.

12/05/2011 ONX-F03 NC View C-C Hole in Seat Belt Attach Fitting is larger than AN6 Bolt

Added SS-1216-6 Bushing Qty 2 thru seat attach fitting.

12/05/2011 ONX-F03 NC View B-B Hole in Seat Belt Attach Fitting is larger than AN6 Bolt

Added SS-1216-4 Bushing Qty 1 thru seat attach fitting.

12/05/2011 ONX-F03 NC Detail A Hole in Seat Belt Attach Fitting is larger than AN6 Bolt

Added SS-1216-4 Bushing Qty 2 thru seat attach fitting.

12/05/2011 ONX-T09 A Detail -03 XNS-T08-03 Qty 1 Req'd per Onex

XNS-T08-04 Qty 2 Req’d per Onex

12/05/2011 ONX-T09 A Detail -04 XNS-T08-04 Qty 2 Req'd per Onex

XNS-T08-04 Qty 1 Req’d per Onex

12/01/2011 ONX-L01 NC Detail -07 MS21047-10 Anchor Nut

MS21047-3 Anchor Nut

12/01/2011 ONX-W21 NC Details -01R/L and - 02R/L AN4-15 Bolt

AN4-14 Bolt

11/11/2011 ONX-T04 A Detail -10 The second set of holes out from center on each side are not spaced to match the holes in ONX-T04-09

Add second set of holes in ONX-T04-10 and ONX-T04-02 Rib (either R or L) to match the pilot holes in ONX-T04-09. See images in document: ONX-T04_Rear_Spar_Channel-Strap_Assy.pdf

10/10/2011 ONX-W14 NC Detail -01R/-01L

Added note to ONX-W17-08: Drill Pilot Holes to 3/16″ Diameter Qty 5 places. (Qty 4 combine to make 2 slots) Note: the lower two holes where the pins attach are slots.

09/26/2011 ONX-F19 NC Detail -01 Upper Seat Attach Piano Hinge Missing

Added -22 Piano Hinge Detail and Attachment to -01 Cross Tie Assembly

09/26/2011 ONX-F17 NC Detail -01 Bottom view shows ONX-F19-08 Idler Assembly on LH side

Bottom view shows ONX-F19-08 Idler Assembly on RH side.

09/16/2011 ONX-W15 NC Detail B

Added notes to outboard hardware to hold off on the installation of the left side to allow rear spar to be installed in the fuselage box on ONX-W13.

09/16/2011 ONX-W15 NC Detail B AN525-8R26 Bolts Qty 2

AN3-15A Bolts Qty 2

09/16/2011 ONX-W15 NC Detail B AN960-10 Washers and AN365-1032 nuts called out for AN525-8R14 Bolts and MS24694-S17 Screws

Change hardware to AN960-8 Washers and AN365-832 nuts for AN525-8R14 Bolts and MS24694-S17 Screws

09/16/2011 ONX-T06 A Detail -01 Blind Rivets shown as installed through the ONX-T07-02 Assembly below the edge of the T08-01 Tail Skin.

Do NOT install rivets into the sides of ONX-T07-02 Main Spar Assembly that do not go through the ONX-T08-01 Tail Skin. (from the ONX-T08-13 Fuse Attach Angle to the bottom of the Main Spar Assembly).

08/24/2011 ONX-T07 NC Detail -01 Qty 4 CCP-46 Rivets for Rear Spar Strap and Tail Spring Doubler Assembly

Replace Qty 4 CCP-46 Rivets with Qty 4EA AN3-6A Bolts, AN365- 1032A Nuts, and AN960-10 Washers.

08/23/2011 ONX-T04 NC Detail -12 10 degree bend angle

7 degree bend angle

08/11/2011 ONX-W06 A Detail -01R/-01L Missing Rivet Callout for Piano Hinge Attachment.

Cherry CCP-42 Rivets Qty 29 Req’d for Piano Hinge Attachment.

08/11/2011 ONX-W06 A Section A-A

Added Dimension to locate Piano Hinge 1/16″ up from upper flap surface on Section A-A.

08/11/2011 ONX-W04 A Detail -01R/-01L 54 holes

Cherry CCP-42 Blind Rivets 54 Req’d on -01R/L

08/11/2011 ONX-W04 A Detail -10 There are two Detail -10's

The Short Aileron Hinge Half (1.5″ long) is -11

08/11/2011 ONX-W04 A Detail -13R/L Cherry CCP-44 Blind Rivets 18 Req'd on -12R

Cherry CCP-44 Blind Rivets 18 Req’d on -13R/L (36 total)

08/08/2011 ONX-T02 NC Detail -02

Locate edge of elevator piano hinge 45/64″ [17.905mm] from tip.

08/05/2011 ONX-W06 NC Detail -09 Overall Length 32 1/2" [825.5mm]

Overall Length 30 1/2″ [775mm]

08/03/2011 ONX-T09 NC Assembly -02 -04 Rudder Rib

-03 Rudder Rib

08/03/2011 ONX-T09 NC Details -03 and -04 Labels are reversed

Reverse Part details -03 (XNS-T08-03) and -04 (XNS-T08-04). Remove RH/LH references.

08/03/2011 ONX-T06 NC Assembly -02 ONX-T09-03 Rudder Rib (rib at top of assembly)

ONX-T09-04 Rudder Rib (Rib at top of assembly). Middle Rib is flipped (pictoral change only) so flange points upward allowing the supplied – 03 rib to be used.

08/02/2011 ONX-W04 NC -01L and -01 Aileron Assemblies 54 holes

Cherry CCP-42 Blind Rivets, 55 Required on -01R and -01L.

08/02/2011 ONX-W04 NC Section A-A Note which says "Install flush by dimpling Aileron Skin and Rib Flange.

Remove Note.

08/02/2011 ONX-W04 NC Detail -01R/-01L LH Aileron Assembly (Shown)

RH Aileron Assembly (Shown)

08/02/2011 ONX-T06 NC Detail -01 Qty 3 Aft holes of Vertical Tail Root Rib do not alight with Qty 2 Aft Spar Assembly Holes

Centerline of holes is correct. Use Qty 2 holes in the Aft Spar Assembly to drill through the root rib.

08/02/2011 ONX-T03 NC Detail -02 Missing Dimension for ONX-T04-12

ONX-T04-12 inboard flange is located 2 3/32″ [53.32mm] from Centerline of Main Spar. Download: ONX-T03_Horiz_Spar_Supplement.pdf

08/02/2011 ONX-T03 NC Detail -02 Additional Clearancing Needed for ONX-T04-12

Chamfer side of ONX-T04-12 as required to clear the inside radius of ONX-T04-08. Download: ONX-T03_Horiz_Spar_Supplement.pdf

08/02/2011 ONX-T02 NC Detail -01 ONX-T04-02 Aft Rib Attach Holes do not align with Rear Spar.

Center the -02 Rib vertically and drill through the aft flange into the rear spar. Only the outer 2 of 3 holes are used to attach (center hole has gap between rib and rear spar channel)

08/02/2011 ONX-T02 NC Section D-D Aft hole alignment between ONX-T04-01 and ONX-T04-12 slightly off.

Attach ONX-T04-01 and ONX-T04-12 together using the correct aft 3 holes. Drill through ONX-T04-01 and install forward 3 rivets.

Table best viewed in landscape orientation on small mobile devices.
SubSonex Revision Log:
Date Drawing Rev Location Incorrect Correct
04/17/2024 JSX-G03 B Detail D --

Fuel Pump Change – Affects aircraft serial numbers JSX0056 and later, or any fuel pump replacements:
– JSX-G02-20 changed to JSX-G02-21 (Facet PN 480564E has been discontinued. JSX-G02-21 is Facet PN 476088).
– SUM-220651 changed to 822-06-02-2 fittings.
– 982506ERL changed to 00-01402 fittings.

10/12/2023 JSX-C06 D Detail B, Detail C --

Detail B: MS35649-242 Nuts corrected to AN340C4 (MS35649-244) Stainless Nuts as provided in kit.
Detail C: “AN970-416” Large Area Washer callout corrected to AN970-4.

05/08/2023 JSX-C06 C Details A, B, C, F --

JSX-C03-71 Flap Actuator supplied for Aircraft Serial Numbers JSX0052 and Later. Download: JSX-C06_D_Electric_Flap_Installation.pdf

02/24/2023 JSX-L01-01 G Main Gear Assembly --

Added note to locate and drill 1/8” dia. cotter pin hole on assembly. Download: JSX_Cotter_Pin_Hole_in_Axle.png

10/22/2021 JSX-L02 K BOM Item 53 JSX-L01-63

JSX-L01-53

07/23/2021 JSX-C02 B Control Surface Travel Table --

Removed all references to “Ruddervator.” Clarified the Rudder travel is for the Stub Rudder. Download: JSX-C02_Rev_C_Control_Travel_Table.jpg

07/22/2021 JSX-C02 A Elevator Travel Limits --

Added note that “Neutral Elevator” corresponds with the rudder’s counterweight being aligned with the leading edge of the stabilizer.
Added Minimum Elevator Up Travel of 12-degrees / 168 degrees. Download: JSX2_Elevator_Travel_Limits.jpg

12/18/2020 JSX-W01 A View A-A --

Redesigned Wing Tie due to slight geometric tolerance changes in new spar cap extrusion tooling, beginning with Serial Number JSX0036, required hardware change — NOTE: This change represents no structural load factor capability changes for any SubSonex airframes. The correct hardware was provided with each airframe. This documentation change requires no builder action. For airframes serial numbered JSX0001 through JSX0035, see Revision A of drawing JSX-W01 for correct wing tie hardware. This change applies ONLY to airframes serial numbered JSX0036 and above. Download: JSX-W01_Rev_B.jpg

08/06/2020 JSX-P04 A BOM, Item 2 04-02086 Double Lug Anchor (NAS444-445)

A6196-8Z-1D Single Lug Tinnerman Anchor Nut

08/06/2020 JSX-F04 B BOM, Item 29 MS21044D/N-04

MS21044N04 or AN365-440

08/05/2020 JSX-C05 NC View B-B AN3-3A Bolt

AN525-1032R4 Screw

08/05/2020 JSX-C01 H Item 79 (Detail I) --

Added Part Number JSX-C03-37

08/05/2020 JSX-C01 H Item 18 (Detail P) AN5-15A

AN5-14A

08/04/2020 JSX-C06 B Detail B "See Detail E" Witness Hole Callout

“See Detail D” Witness Hole Callout

08/04/2020 JSX-C06 B Detail B AN365-428 Jam Nut

AN316-4 Jam Nut

08/04/2020 JSX-C06 B Detail C AN310-3 Castle Nut

AN310-4 Castle Nut

07/03/2020 JSX-L04 E Brake Line Routing --

Added note to protect the air lines with grommets as necessary

07/03/2020 JSX-G03 A Notes --

Added note to install grommets as necessary to prevent fuel lines from chafing on structure.

07/03/2020 JSX-G03 A Detail H Part Number SUM-220446

Part Number SUM-220670

07/03/2020 JSX-L03 C Installation Notes --

Added note: “Install a grommet everywhere an air line passes through a bulkhead or other structural member.”

07/01/2020 JSX-L01 G Bill of Materials Item 12, AN6-55A Bolt

AN6-54A Bolt

06/30/2020 JSX-C01 G Center of drawing --

Note added: “Important: Use grommets or snap bushings as appropriate to protect cables where they pass through bulkheads and other structural members.”

06/30/2020 JSX-C01 G Detail S Rod End part number (was JSX-C02-13L)

Rod End Part number is JSX-C03-59. Added call-out for AN316-4 Jam Nut. Download: JSX-C01_Detail_S.jpg

05/19/2020 JSX-F03 B Seat Belt Detail Removed ONX-F03-07 Seat Belt Assembly

Added dimensions for builder-sourced seatbelt. Download: JSX-Seatbelt.jpg

05/01/2020 JSX-F01 NC Fuselage Bottom View --

Added callouts for aft fuselage floor rivets. CCP-44 rivets required through fuselage floor and longerons, CCP-42 rivets required through cross member channels.

04/09/2020 JSX-E01 K TJ100 Wiring Harness (Item 46) D-SUB9 Male connector for TJ100 panel

D-SUB9 Female Connector for TJ100 panel
Note: If you have a harness with a male connector for the TJ100 Panel connection you can request a Female Gender Changer from Sonex Aircraft. Email tech@sonexaircraft.com

04/08/2020 JSX-C06 A Detail F --

Added wiring schematic for Flap Actuator. Download: Flap_Actuator_Wiring_Schematic.pdf

03/25/2020 JSX-W06 A -01L/R, -07R/-07L, Section A-A General drawing enhancements. Replaced 1/64” dimensional accuracy with 1/32” accuracy. Corrected part number errors. These changes are not required to produce correct assemblies as previously depicted.

-01R/L:
-10L skin should be -09
Rib part numbers expanded to include full ONX- number.

Detail -07R/07L:
26.6” changed to 26=19/32”
Dimension for partial lug (3/32”) added

Section A-A:
Moved rivet spacing patterns 1/8 “ toward front of flap, maintained existing spacing between the rivets.

03/23/2020 JSX-W05 A -01L/R, Section A-A General drawing enhancements. Replaced 1/64” dimensional accuracy with 1/32”accuracy. None of the changes are required to produce correct assemblies.

-01R/L:
Correct -04 and -05 Flap End Drive Assembly part numbers replaced incorrect -01L callout.
Correct -02 and -03 Flap End Drive Assembly part numbers replaced incorrect -02L callout.
7/16” ref dimension changed to 3/8”
Removed 1/4 “ dimension that positioned -05/-04 Flap End Plate Assy and added note to install Ass’y flush with flap skin (the Assy’s position did not change).

Section A-A:
Moved rivet spacing patterns 1/8 “ toward front of flap, maintained existing spacing between the rivets.

07/17/2019 JSX-F12 NC Detail D and Side View Hardware callout missing

Added Detail D. Identified BRS break-away panel fastener screws as JSX-F12-03, Nylon Screw, and JSX-F12-04, Nylon Nut. 24 required of each.

07/17/2019 JSX-F12 NC Detail E Changed BRS Orientation Callout

BRS Chute should be installed with the flap to the rear of the aircraft regardless of the BRS’s label location.

06/21/2019 JSX-L01 F -- --

Refined Main Gear Up Lock installation with changed hardware and additional gear rigging detail. Download: JSX-L01_G_Main_Landing_Gear.pdf

06/20/2019 JSX-P04 NC Detail A Forward Engine Fairing Mount

Redesigned part JSX-P04-10 and changed its mounting method. Download: JSX-P04_Rev_A.jpg

06/17/2019 JSX-T02 NC -10 Ventral Fin Material Change

Ventral Fin provided as pre-molded part. Download: JSX-T02_A_Ventral_Fin_Assembly.pdf

06/14/2019 JSX-L06 NC and A -- --

All builders installing the Main Landing Gear Up Lock Upgrade must use drawing Revision “B.” Download: JSX-L06_B_Actuator_Upgrade.pdf

06/11/2019 JSX-F02 NC -- --

-Remove Flap Handle Reference
-Updated Throttle Control Lever Detail, was Fuel Control Lever Detail.
-Item 4 in BOM: Part number JSX-C04-10 was JSX-C04-12
-Item 15 in BOM: Part number JSX-C04-12 was JSX-F02-15
-Item 7 in BOM: Part number JSX-C03-57 was JSX-F09-24
-Item 8 in BOM: JSX-F04-28 Removed
-Item 9 in BOM: JSX-E02-36 Moved to JSX-F04 Plans Drawing.

06/05/2019 JSX-E01 J Parts List Item 21, 12 Volt Buss to Instrument Switch

Part number removed, not supplied.

06/05/2019 JSX-F04 A -- Circuit Breaker Part Number

-Item 18 was JSX-E02-29, Should be JSX-E02-24
-Added JSX-F04-05 Emergency Stop Mount Plate
-Added JSX-E02-36 Emergency Engine Stop Switch

03/28/2019 JSX-T09 A Detail A-A, Detail G-G Rib Attach Angles part number missing

Rib Attach Angles identified as JSX-T09-13.

02/21/2019 JSX-L04 D -- Item 5, was ACV-B01-11, should be MSC-168P

Item 4 callout was added, JSX-L03-19 Clear tube

02/21/2019 JSX-L02 J Parts List, Items 57 and 60 Redundant

Removed call-outs, added note to see drawing L03 for part numbers.

02/21/2019 JSX-L01 E Parts List, Items 34 and 39 Redundant

Removed call-outs, added note to see drawings L03 and L04 for part numbers

02/13/2019 JSX-E02 -- -- --

Removed drawing JSX-E02 due to integration of electric flaps.

02/13/2019 JSX-B03 K Tree --

Changes made for electric flap integration; Removed drawing E02, added drawing C06.

02/13/2019 JSX-F04 NC -- --

Integrated formerly optional electric flaps as standard; Removed mechanical flap details, added landing gear up warning light panel installation details for electric flaps.

02/12/2019 JSX-L04 C -- --

Removed mechanical flap Mechanism. Electric flaps made standard.

02/08/2019 JSX-C01 F -- --

Deleted details for the manual flaps when electric flaps were made standard.

01/25/2019 JSX-C06 NC -- --

Drawing added to plans set. Electric flaps made standard for each
airframe beginning with s/n JSX0017.

01/25/2019 JSX-L01 D -- --

Drawing updated to included previously optional gear up-locks. Up-locks are a standard feature included in all kits beginning with s/n JSX0023.

01/03/2019 JSX-L03 B Parts List Items 16, 17 and 18, Qty. 4

Qty. 8

12/13/2018 JSX-L02 I Steering Yoke Assembly --

Added Step-by step instructions for assembling steering yoke to nose gear leg. Download: JSX-L02_Steering_Yoke_Install.jpg

12/12/2018 JSX-L03 A -- --

Drawing revised to show 2-pump air system introduced at airframe s/n JSX0019

12/12/2018 JSX-E01 I Air Pump Wiring --

Drawing updated to show 24V, 2-pump air system. Download: 2-pump_JSX_air_system.jpg

11/06/2018 JSX-W04 B Detail -09R/L --

Redimensioned aileron blank cut-out for clarity. Rounded 64ths to nearest 32nd. Download: JSX-W04_Detail-09R-L.jpg

11/01/2018 JSX-B03 J Drawing Tree Inclusion of "JSX-B04 Aircraft Complete" box.

Deleted JSX-B04 box and moved JSX-F01 to top of tree. Download: JSX-B03_J_Drawing_Tree.pdf

11/01/2018 JSX-L02 H Exploded Ass'y and Detail B JSX-C03-10 Steering Cable Call-out

JSX-C02-10 Steering Cable

10/29/2018 JSX-T01 A Detail B-B Part call-out missing

Added call-out for JSX-F13-08 Forward Doubler Plate. Download: JSX-T01_Rev-B.jpg

07/11/2018 JSX-L01-01 F BOM, Item 21 JSX-L01-51 Washer

AN960-1016L Washer

06/21/2018 JSX-L02 F Item 12 in Parts List JSX-L02-44

JSX-L02-47

05/24/2018 JSX-L01-01 E Item 15 AN3-15A

MS24694-S74

05/24/2018 JSX-L01-01 E Item 19 --

Deleted use of Wheel Balancing Beads

05/22/2018 JSX-L02 F -- Changes have been made to the hardware that retains the nose wheel. It is recommended all owners implement these changes.

See linked image for changes. Download: JSX-L02_RevG_Mark-up.jpg

05/22/2018 JSX-L02 F -- Install wheel balancing beads

Eliminated the use of wheel balancing beads

04/06/2018 JSX-E02 A -- --

Added JSX-E02-47 warning light bezel and installation detail.

04/04/2018 JSX-E02 NC -- --

Added part numbers for kit-provided parts (JSX-E02-44, Micro Switch; JSX-E02-45, Resistor; JSX-E02-46, Lights). Deleted “Optional” from drawing title.

04/04/2018 JSX-B03 H JSX-E02 --

Removed “Optional” from drawing title Download: JSX-B03_I_DrawingTree.pdf

03/30/2018 JSX-T06 NC -01R / -01L --

Improved view and dimensioning for end trim. Download: JSX-T06-01R-L.pdf

01/02/2018 JSX-L02 E Detail B --

Added Detail B, Steering Cable Installation. Download: JSX-L02_Detail_B.pdf

06/20/2017 JSX-L01-01 D 01R / -01L --

Hardware part number change.
Item 15 was MS24694-74, is AN3-15A
Item 18 was 94820A230, is AN363-1032

06/16/2017 JSX-L05 NC New Drawing --

Added drawing to depict details for brake handle. Download: JSX-L05_Brake_Center_Mount_Details.pdf

06/16/2017 JSX-L04 B Detail C --

Added CCP-42 rivet call-out. Identified part JSX-L04-13 (call-out 25). Download: JSX-L04_Detail_C.pdf

06/16/2017 JSX-L04 B BOM --

Revised part numbers:
JSX-L04-10 is now JSX-L05-02
JSX-L04-11 is now JSX-L05-03
JSX-L04-12 is now JSX-L05-04

06/16/2017 JSX-B03 G Tree --

Added a rectangle for drawing L05 under L04. Drawing L05 depicts details for brake handle.

06/14/2017 JSX-C01 D Control Rod Mount Location Scaling error changed dimensions on some copies of this drawing.

The linked PDF shows the correct dimensions for locating the Control Rod Bearing Blocks. Download: JSX-C01_Rev_E_Control_Rod_Mount_Location.pdf

04/30/2015 JSX-W01 NC View A-A Lower wing attach bolt, second bolt from the root, called out as NAS517-4-9

Should be NAS517-4-10. Applies to airframes serial numbered JSX0035 and below only. Download: JSX-W01_Rev_A.jpg

Table best viewed in landscape orientation on small mobile devices.
Sonerai I Revision Log (Only Includes Revisions Made Since 2020):
Date Drawing Rev Location Incorrect Correct
04/27/2020 S-I Page 9 NC -- --

Replaced Scan with Updated Drawing (mis-paginated as page 13).
Clarified Airfoil Section Handwritten Note “Airfoil Section: NACA 64A212” to read “Airfoil Section: NACA 64(1)-212”.

Table best viewed in landscape orientation on small mobile devices.
Sonerai II Revision Log (Only Includes Revisions Made Since 2020):
Date Drawing Rev Location Incorrect Correct
02/13/2024 S-II Page 17 NC Aileron Overall Length Dimension 96.5"

96″

04/12/2023 S-II Low Wing Page 3 NC Main Carry Thru Spar Assembly 1/2" Dia Hole Thru All Components, 8 Req.

1/4″ Dia Hole Thru All Components, 8 Req.

07/14/2020 S-II Page 18 NC Tail Spring/Tail Wheel Installation --

Added information to substitute with Sonex tail spring and AeroConverions Machined Tail Wheel Assembly (3/4″ .058 wall or sleeve existing tube to 5/8″ I.D. — Sonerai-specific tail springs no-longer in production).

04/29/2020 S-II Page 3 NC Torque Tube Support, Tail Spring Mount --

Clarified Illegible Dimensions of Torque Tube Support.
Added note regarding wall thickness of Tail Spring mount tube for use with Sonex tail spring (3/4″ .058 wall or sleeve existing tube to 5/8″ I.D. — Sonerai-specific tail springs no-longer in production).

Table best viewed in landscape orientation on small mobile devices.
Sonerai IIS Revision Log (Only Includes Revisions Made Since 2020):
Date Drawing Rev Location Incorrect Correct
07/14/2020 S-IIS Page 22 NC Tail Spring/Tail Wheel Installation --

Added information to substitute with Sonex tail spring and AeroConverions Machined Tail Wheely Assembly (3/4″ .058 wall or sleeve existing tube to 5/8″ I.D. — Sonerai-specific tail springs no-longer in production).

07/14/2020 S-IIS Page 3 NC Tail Spring Mount --

Added note regarding wall thickness of Tail Spring mount tube for use with Sonex tail spring (3/4″ .058 wall or sleeve existing tube to 5/8″ I.D. — Sonerai-specific tail springs no-longer in production).

05/04/2020 S-IIS Page 16 NC -- --

Re-Assigned Page Number 13 to 16 to eliminate conflict with another page 13 in plans set.
Clarified Airfoil Section Handwritten Note “Airfoil Section: NACA 64A212” to read “Airfoil Section: NACA 64(1)-212”.

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