Nuvite Polishing Instructions
(Updated 05/19/06)

Multi-page instructions detailing how to achieve that perfect shine using Nuvite products.

AeroConversions Air Filter Assembly Installation
(Updated 06/01/06)

Details installation of the AeroConversions Air Filter Assembly.

AeroConversions CHT Probe Installation
(Updated 12/20/07)

Installation instructions for AeroConversions Jabiru and AeroVee CHT Probes.

AeroConversions Oil Separator Installation
(Updated 11/24/09)

Installation instructions for AeroConversions Oil Separator.

AeroVee 2-into-1 Stainless Exhaust Installation
(Updated 05/21/08)

Installation instructions for the AeroConversions AeroVee 2-into-1 Stainless Exhaust.

AeroVee Break-In Procedures
(Updated 11/11/09)

Break-In procedures for the AeroConversions AeroVee Engine Kit.

Cowling Installation Instructions
(Updated 07/13/08)

Supplemental documentation regarding fitting and installation of Sonex Aircraft fiberglass cowlings.

Jabiru 3300 Oil Cooler Upgrade Installation Instructions
(Updated 08/11/08)

Installation instructions for the Sonex/Jabiru Baffle Kit Oil Cooler Upgrade, designed to accomodate use of the Aero-Classics oil cooler, which is more compatible with current Jabiru 3300 exhaust sytem installations. Note: all new AeroConversions Jabiru Universal Baffle Kits include materials and installation instructions to accomodate the Aero-Classics oil cooler.

Canopy Installation Tips
(Updated 02/02/06)

This PDF file is a duplicate of the sticker that ships adhered to your canopy.

Fuel Tank Installation Tips
(Updated 03/16/10)

Installation instructions for the rotationally molded fuel tank.

Oops Fittings Installation Instructions
(Updated 11/22/08)

Installation instructions for fuel tank Oops Fittings.

Upholstery Installation Instructions
(Updated 06/16/10)

Installation instructions for Sonex Aircraft Upholstery Packages.

Bending Flat Parts
(Updated 01/26/09)

Some airframe parts require bending, whether bending a flat part to a given angle, or reforming an existing angle (rib flange, channel flange, etc.) to a proper fit. This can easily be accomplished using simple tools and the techniques illustrated in this instruction sheet.

Hardware Kit Letter
(Updated 02/02/06)

Letter sent with all new airframe kits explaining our hardware policy. Information can also be obtained on our Hardware Kit web page.

Laser Flash Explanation
(Updated 02/02/06)

Descriptions of typical laser assist gas "flash" residue and instructions for deburring laser-cut parts.

Reforming Aluminum Extrusions
(Updated 01/20/09)

Some airframe parts require that the 90-degree aluminum extrusion from which they are made be reformed to a greater, or lesser bend angle. This is easily accomplished with common tools using the techniques illustrated in this instruction sheet.

Sonex Aircraft Fly-In Traffic Instructions
(Updated 05/31/06)

Fly-In traffic instructions (1.4mb PDF File) for all pilots flying in to any Sonex event, including events during EAA AirVenture Oshkosh. Please note that if you are flying-in during AirVenture, you must also download and study the AirVenture NOTAM from EAA as well.

Electric Instrument Installation Instructions
(Updated 10/27/08)

Generic Letter with Sonex-Specific recommendations to set up many different makes and models of Electronic Cockpit Instrumentation for Monitoring Flight and Engine Data.

Wheel and Brake Assembly and Installation Instructions
(Updated 06/16/06)

Two page instruction sheet instructing how to prepare Azusa Wheels and Brakes for installation. Information supplements drawing SNX-L01.

Sonex Tail Spar Instructions
(Updated 02/02/06)

Instructions for final preparation and assembly of pre-fabricated Sonex Horizontal Tail Spars.

Gusset Stock Instructions
(Updated 03/30/06)

Instructions for use with laser-cut blanks for SNX-W15-08/09, SNX-W16-07, and SNX-W16-08.

Sonex and Waiex LH Main Wing Spar Exploded View Supplement
(Updated 06/29/06)

Sonex and Waiex RH Main Wing Spar Exploded View Supplement
(Updated 06/14/06)

Supplemental exploded view of main wing spar assemblies for the Sonex and Waiex. Supplement to drawings SNX-W08 and/or WIX-W14.

Spar Cap Instructions
(Updated 06/21/06)

Instructions for final preparation of machined Spar Caps.

Spar Spacer Instructions
(Updated 02/02/06)

Instructions for use of Spacer Tools in construction of main wing spar.

Wing Installation/Removal Instructions
(Updated 03/27/06)

12 page instruction sheet on installing/removing Sonex/Waiex wings.

Wing Squaring/Skinning Instructions
(Updated 05/18/06)

Due to popular demand, we have published SNX-W07-02, an instruction sheet detailing a suggested method for squaring and skinning your Sonex, Waiex or Xenos wings.

Wing Tip Installation
(Updated 11/10/06)

Instructions for installation of fiberglass wing tips on the Sonex and Waiex.